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1、第 1 章 切削加工基礎知識1.1 切削加工概述切削 cutting;加工machining;金屬切削metal cutting (metal removal);金屬切削工藝metal-removalprocess;金屬工藝學technology of metals;機器制造machine-building;機械加工machining;冷加工cold machining ;熱加工hot working;工件work piece;切屑 chip;常見的加工方法universal machining method;鉆削 drilling;鏜削boring;車削turning ;磨削grinding

2、;銑削milling;刨削planning;插削 slotting ;銼 filing ;劃線 lineation;鏨切 carving;鋸 sawing;刮削 facing;鉆孔 boring;攻絲tap;1.2 零件表面構成及成形方法變形力deforming force;變形deformation;幾何形狀geometrical;尺寸 dimension ;精度precision;表面光潔度surface finish;共軛曲線conjugate curve;范成法generation method;軸 shaft;1.3 機床的切削運動及切削要素主運動main movement;主運動方

3、向direction of main movement;進給方向direction of feed;進給運動feed movement;合成進給運動resultant movement of feed;合成切削運動resultant movement of cutting;合成切削運動方向 direction of resultant movement of cutting ; 傳動 drive/transmission;切削用量cutting parameters;切削速度cutting speed;切削深度depth of cut;進給速度feed force;切削功率cutting po

4、wer;1.4 金屬切削刀具合金工具鋼alloy tool steel;高速鋼high-speed steel;硬質合金hard alloy;易加工ease of manufacturing ;切削刀具cutting tool;刀具cutter;車刀lathe tool;主切削刃main cutting edge;副切削刃assistant cutting edge;刀體tool body ;刀柄 tool shank;前刀面rake face;主后刀面major flank;刀尖nose of tool;主剖面系tool orthogonal plane system;切削平面tool cu

5、tting edge plane;主剖面tool orthogonal plane;切削寬度width of the uncut chip;進給平面系assumed working plane system;加工表面transient surface;前角rake angle;后角clearance angle;主偏角tool cutting edge angle;刀尖角 nose angle;1.5 刀具切削過程及磨削機理塑性變形plastic distortion;微觀組織,顯微結構microstructure ;切削力 cutting force;切削溫度cutting temperat

6、ure;積屑瘤,刀瘤(粘附車刀的切削物)built-up edge;刀尖磨損nose wear;月牙洼 crater;殘留應力residual stress;應力stress;硬度rigidity;磨削 grinding;砂輪grinding wheel;磨粒 grain;剪切shear;摩擦friction;內力internal force ;1.61.8 切削加工質量、材料的切削加工性、切削液的選擇加工精度machining accuracy;表面質量surface finish;工藝性能technological performance;材料切削加工性指標machinability in

7、dex of material;切削液cutting fluid ;切削油cutting oil;1.9 工件的裝夾及夾具定位梢dowel;定位allocation;機床夾具jig;組裝線 Assembly line;機械零件mechanical parts;鉗工locksmith ;精加工finish machining;粗加工rough machining;氣動夾緊pneuma-lock;同心,同心度concentricity ;垂直度 perpendicular;基準benchmark;基準線reference line;夾具fixture;通用夾具universal fixture;專

8、用夾具Fixture for special purpose;可調夾具adjustable fixture;組合夾具modular fixture;工序process;設計基準designing datum;工藝基準datum features in process;1.10 金屬切削機床機床machine tool;機床運動motion of machine;機床型號machine tool model;機床加工精度machining accuracy of machine tool;車床lathe;普通車床 engine lathe;臥式車床horizontal lathe;立式車床ver

9、tical lathe;鉆床 drill press;鏜床 boring machine;銑床milling machine;磨床grinder ( grinding machine ) ;牛頭刨床shaper;龍門刨床planer;插床slotting machine ( slotter ) ;第 2 章 常用加工方法綜述及加工方案選擇一、車削車削 turning;車刀lathe tool ;車床lathe ;普通車床 engine lathe;臥式車床horizontal lathe;立式車床vertical lathe;仿形車床duplicating lathe (copy lathe)

10、;轉塔車床turret lathe;細長軸long slender shaft縱向車削straight turning;錐體車削taper turning;仿形車削contour turning;端面車削facing;回轉表面surface of revolution;平面flat surface;圓面 round surface ;仿形表面contoured surface ;退刀槽 recess ;卡盤chuck;尾架 tailstock;床頭箱,主軸箱headstock;銷 pin;卡箍bar clasp;花盤 faceplate;主軸spindle;二、鉆削鉆削 drilling;鉆床

11、 drill press;鉆頭drill;锪孔 counter boring;內表面 internal surface ;鉸孔、擴孔reaming;攻絲tapping;孔加工spot facing machining;鉸 ream;鉸刀reamer;盲孔 blind hole;麻花鉆twist drill;埋頭孔 countersink;錐柄 taper shank;三、鏜削鏜削bore;鏜床 boring machine;鏜桿 boring bar ;縱向鏜削straight boring;表面光潔度surface finish;臥式鏜孔機horizontal boring machine;

12、四、銑削銑削 mill;銑床milling machine ;銑刀milling cutter;縫 Slot ;槽 groove;平面flat surface;圓面 round surface ;仿形表面contoured surface;周銑 Peripheral milling ;端銑 face milling; multi model miller;靠模銑床 ; copy milling machine;仿形銑床; contouring machine;五、磨削磨削 grinding;磨床grinder ( grinding machine ) ;外圓磨削external grindin

13、g;內圓磨削internal grinding(cylindrical grinding);平面磨削plane grinding abrasive;外圓磨床cylindrical grinding machine;平面磨床surface grinder;外圓磨床cylindrical grinding machine ;內圓磨床internal cylindrical machine;成形磨床form grinding machine;仿形磨床copy grinding machine ;萬能工具磨床universal tool grinding machine;六、拉削拉削 broachin

14、g;拉床broaching machine;拉刀broaching tool;外表面拉削external surface broaching;內表面拉削internal surface broaching;多功能機床multifunction machine;多齒刀具multitooth tool;切屑槽chip gullet;七、刨削刨削 planning;牛頭刨床shaper;龍門刨床planer;龍門刨削planning;旋臂刨床radial drilling machine ;仿形刨床copy shaping machine;八、齒輪加工齒輪加工gear machining;齒輪gea

15、r;滾齒gear hobbing;滾齒刀hobbing cutter;直齒圓柱齒輪straight toothed spur gear;斜齒圓柱齒輪helical-spur gear;直齒錐齒輪straight bevel gear ;齒輪齒條pinion and rack;蝸桿蝸輪worm and worm gear;九、螺紋加工螺紋加工thread machining;螺紋切削thread cutting;攻絲tapping;絲錐 tap;板牙 die;螺釘screw;標準件standard component;位移displacement ;截面section;十、光整加工光整加工mic

16、ro finishing;研磨 mull (lapping);研磨劑 lapping compound;研磨膏 paste;研磨機床lapping machine拋光 polishing ;拋光膏 buffing cream;拋光輪 polishing wheel;拋光機 polisher ;珩磨 honing ;珩磨輪 honing wheel;珩磨機床honing machine;超精加工機床super finishing machine;超精加工super finish;第 3 章 機械加工工藝過程機械加工工藝過程machining process;工步step of an operat

17、ion;工位work station;工序process;工藝文件manufacturing process document;工藝卡片technological card;工藝規程process plan;機械加工工藝卡machining process sheet;工藝設計technological design;設計基準designing datum;工藝基準datum features in process;基準重合consistency of datum feature;基面統一原則unified datum principle;機械加工工序卡machining operation

18、sheet;工藝過程設計process planning;工藝路線process route;工藝過程卡process sheet;產品規格product specification;產品用途product use;產品責任product liability;生產線 production line;生產進度計劃production schedule;生產率 productivity;批量生產batch production;第 4 章 切削加工零件結構工藝性切削 cutting;加工machining;工件workpiece;零件 part;毛坯rough;工藝性能processing pro

19、perty;裝配結構的合理性rationality of assembly structure;零件結構合理性rationality of detail structure;標準化standardization;第 5 章先進制造技術先進制造技術Advanced Manufacturing Technology;信息技術information Technology;產品product;設計design;加工 machining;檢測 check;管理 manage;銷售 sell;使用 use;服務 serve;回收reclaim;計算機集成制造系統Computer Integrated Ma

20、nufacturing System智能制造系統Intelligent Manufacturing System (IMS);( CIMS);精密工程precise engineering;成組技術group technology;方式(法) methodology;柔性制造系統Flexible Manufacturing System ( FMS) ;數控機床numerically controlled machine tool;加工中心Machining Center ( MC) ;計算機數字控制computerized numerical control (CNC);自動換刀裝置auto

21、matic tool changer ( ATC) ;直接數字控制Direct numerical control (DNC);分布式數字控制Distributed numerical control(DNC) ;群控 DNC;單機自動化stand-alone automatization ;自動機床Automatic machine;組合機床combination machine;專用機床special machine;NC 鉆床 NC drilling machine ;NC 磨床 NC grinding machine ;NC 車床 NC lathe ;臥式加工制造中心horizonta

22、l machine center;立式加工制造中心vertical machine center;車間 shop floor;庫存 inventory;工藝 process;分類 classification;編碼系統coding system;零件外型part configuration;工藝規劃process planning;單元式制造cellular manufacturing;小車維修站Cart maintenance station;零件清洗站Parts wash station;裝卸站 Unload station;回收系統 Recovery system;小車轉彎站Cart t

23、urnaround station ;集成化 integration ;協調 tradeoff;成族零件family-of-part;換刀裝置Tool changer;機床控制裝置machine control unit;組裝線Assembly line;第 6 章 先進制造運行模式先進制造運行模式Advanced Manufacturing Operation Model;計算機集成制造系統 Computer Integrated Manufacturing Systems ( CIMS);精益生產 (LP 亦稱精良生產 )Lean Production;敏捷制造Agile Manufacturing ( AM) ;綠色制造 Green Manufacturing;計算機輔助設計Computer Aided Design(CAD);計算機輔助制造Computer Aided Manufacturing(CAM);計算機輔助工藝過程設計 Computer Aided process plann

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