1、XJC350S Workover Rig Electrical System修井洗井車電路修井洗井車電路1.1. Chassis Electrical System Chassis Electrical System 底盤電路底盤電路1.1 Power Unit 電源部分1.2 Start-up Unit 起動(dòng)部分1.3 Lighting and Signals 外部照明和信號裝置1.4 Speakers, Sound and light alarming system 音響及聲光報(bào)警裝置1.5 Instruments 儀表1.6 Other Equipments 其他設(shè)施2 .Lightin

2、g System 2 .Lighting System 外接電源照明外接電源照明電路電路 Circuit Diagram of Chassis 底盤電路原理圖1.1 Power Unit 電源部分Including 包括1.1.1 Accumulator 蓄電池1.1.2 Generator 硅整流發(fā)電機(jī)1.1.3 Power Switch 電源總開關(guān)1.1.4 Ampere Meter 電流表1.1.1 Accumulator蓄電池A、Supplying power for all electrical equipments before start the engine ; 當(dāng)發(fā)動(dòng)機(jī)未工作

3、時(shí)，供給所有用電設(shè)備的用電；B、When engine works and generator works properly, it can save extra power as chemic energy.This is called charging. 當(dāng)發(fā)動(dòng)機(jī)工作，發(fā)電機(jī)正常發(fā)電時(shí)，將多余的電能以化學(xué)能的形式儲存起來，即所謂充電；C、While the needs of power exceed the ability of generator, supply electrical power with the generator . 當(dāng)用電超過發(fā)電機(jī)的負(fù)載能力時(shí)，與發(fā)電機(jī)共同向負(fù)載供

4、電。Cautions about accumulator 蓄電池 注意 ！ The + and - poles of accumulator must be clear before changing accumulators or using other assistant powers. + pole of new accumulator or assistant power should be connected to + of the old one,the same as the - pole. If the poles are connected wrong,serious dam

5、ages even fires will occurred to the circuits and generator! 更換蓄電池或使用其它輔助電源起動(dòng)發(fā)動(dòng)機(jī)時(shí),必須將蓄電池“+”、“”接線柱辨別清楚后, 再把蓄電池“+”、“”接線柱上的連線分別接到新蓄電池或輔助電源的“+”、“”接線柱上，絕對不允許接反；否則將引起燒毀線路和發(fā)電機(jī)的嚴(yán)重后果, 還可能引起火災(zāi)! 1.1.2 Generator 硅整流發(fā)電機(jī) This generator uses silicon diode as commuting component and changes mechanical energy into e

6、lectrical energy. When the generator works properly, it can provide power to electrical equipments and provide the extra power to accumulator as storages as well . 硅整流發(fā)電機(jī)是用硅二極管作整流元件的發(fā)電機(jī)，作用是將機(jī)械能轉(zhuǎn)變成電能，正常工作時(shí)，一方面向用電器件供電，另一方面將多余的化學(xué)能供給蓄電池儲存?zhèn)溆谩?1.1.3 Main Power Switch 電源總開關(guān)Cautions: While the engine is run

7、ning, it is forbidden to shut off the main power switch.If it is done like this,the connections between accumulator and generator will be destroyed, the generator will lose a good smoothing element.The instant high voltage will puncture the adjustor and the semiconductors inside the generator and ca

8、use the damage of generator. 注意：當(dāng)發(fā)動(dòng)機(jī)運(yùn)轉(zhuǎn)時(shí)，絕不允許切斷電源總開關(guān)，否則將損壞發(fā)電機(jī)（和調(diào)機(jī)器），因切斷后，蓄電池與發(fā)電機(jī)之間的聯(lián)系被切斷，發(fā)電機(jī)失去了一個(gè)良好的濾波器件，但發(fā)動(dòng)機(jī)仍帶動(dòng)發(fā)電機(jī)發(fā)電，瞬間的過電壓將擊穿調(diào)節(jié)器和發(fā)電機(jī)內(nèi)部的半導(dǎo)體元件。 1.1.4 Ampere Meter 電流表 Ampere Meter is used to indicate the power conditions of charging and consumptions. The hand of Meter leaning to + means charging , th

9、e hand leaning to - means consumption. If the hand leans to + while the power is consumed, this means that poles of Meter are connected wrong and needs to exchange. When the main power switch is turned on, it is ok if the hand leans a little to the direction of -. If the hand moves to the bottom of

10、the direction of -, it means that the circuit must be grounded. The main power switch should be shut off at once and switches on again only after having found and resolved the problems. 電流表是原來指示充電和用電情況的。 一般，指針偏向“+”，表示發(fā)電機(jī)給蓄電池充電；指針偏向“”，表示蓄電池向用電器件供電。若偏向“+”為用電的話，則電流表正負(fù)極接反了，應(yīng)對換正負(fù)極的接線。合上整車電源總開關(guān)，駕駛室儀表板上的電流

11、表指針向“” 方向稍微偏轉(zhuǎn)是正常情況。若電流表指針向“” 方向偏轉(zhuǎn)到底，說明電路有接鐵故障。應(yīng)立即切斷電源總開關(guān)，尋找并排除故障后方可再合上。 1.1.4 Ampere Meter 電流表After starting the engine, the hand of Ampere Meter in the cab leans to + in a certain time,it means that the generator is charging the accumulator.The deflection angle of the hand is wide at the beginning

12、and then reduces gradually. If the circuit is under light load or no load,the hand of the Ampere Meter deflects lightly or does not deflect at all.This mean that the power system works rightly.If the deflection angle is always in wide position,this means that there are something wrong with the circu

13、it.If the engine works properly and the hand of Meter leans to - indicating discharging,the problem is that the generator does not charge or there are something wrong with the Ampere Meter.發(fā)動(dòng)機(jī)起動(dòng)運(yùn)轉(zhuǎn)后，在一段時(shí)間內(nèi)，駕駛室儀表板上的電流表指針偏向“+”，表示發(fā)電機(jī)向蓄電池充電，開始偏轉(zhuǎn)角度大，隨后逐漸減小，在電路無負(fù)載或輕負(fù)載的情況下，電流表指針偏轉(zhuǎn)很小，甚至不偏轉(zhuǎn)，這說明電源系統(tǒng)正常。若電流表指針偏轉(zhuǎn)

14、角度一直較大，表示電路有故障。若發(fā)動(dòng)機(jī)已正常運(yùn)轉(zhuǎn)，而電流表指針仍偏向“”，指示放電，最大可能是發(fā)電機(jī)不發(fā)電，其次就是電流表本身有故障。 1.2 1.2 Start-up Unit Start-up Unit 起動(dòng)部分起動(dòng)部分Including 包括1.2.1 Starter 起動(dòng)機(jī)1.2.2 Igniter 點(diǎn)火開關(guān) 1.2.1 Starter 起動(dòng)機(jī) In fact, the Starter is a series excitation and DC electromotor. 起動(dòng)機(jī)實(shí)質(zhì)為一個(gè)串激直流電動(dòng)機(jī)，將電能轉(zhuǎn)為機(jī)械能，用以起動(dòng)發(fā)動(dòng)機(jī)。 Cautions about Starter!

15、 起動(dòng)機(jī)起動(dòng)機(jī) 注注 意意 ! The Starter is designed according to interruption work and the current may reach several hundreds Ampere please pay attentions to the following : 由于起動(dòng)機(jī)是按短時(shí)間斷續(xù)工作而設(shè)計(jì)的，且工作電流達(dá)數(shù)百安培，所以應(yīng)注意以下事宜： l The duration of starting should not exceed 5 seconds. Only after 3 minutes stop, you can restar

16、t the engine, otherwise the lives of the accumulator and starter will be shortened or be terminated. 每次起動(dòng)時(shí)間不得超過5秒，重復(fù)起動(dòng)應(yīng)停歇3分鐘以后進(jìn)行。否則將縮短蓄電池和起動(dòng)機(jī)的壽命，甚至當(dāng)場損壞； Cautions about Starter! 起動(dòng)機(jī)起動(dòng)機(jī) 注注 意意 !l In cold winter, start the engine after preheated or according to the instructions of starting engine in col

17、d weather. 在寒冷的冬季，應(yīng)待發(fā)動(dòng)機(jī)預(yù)熱后再起動(dòng)，或嚴(yán)格按冷起動(dòng)操作規(guī)程起動(dòng)。 l If the engine can not be started for three times, stop operations and inspect the troubles at once. Restart the engine again only after all troubleshooting. 若連續(xù)起動(dòng)三次都失敗，應(yīng)立即進(jìn)行檢查，待故障排除后再起動(dòng)。l Loosening the starting switch at once after the engine was starte

18、d in case of any damage to the starter. Do the same thing at the driller console.起動(dòng)后應(yīng)立即松開起動(dòng)按鈕（或旋鈕），避免損壞起動(dòng)機(jī)。司鉆控制箱上的起動(dòng)按鈕操作也應(yīng)如此。 1.2.2 Ignition Switch 點(diǎn)火開關(guān) Its function is to switch on the Starter.At normal condition,the ignition switch can be pressed down or circumrotated easily and can spring up auto

19、matically without any block after loosening hand. If there are something wrong with the switch,it should be repaired or replaced.If the switch can not spring up automatically,it may destroy the Starter. 它是用來接通起動(dòng)機(jī)的。正常情況下，起動(dòng)按鈕應(yīng)能輕松地按下（或旋轉(zhuǎn)），松手后應(yīng)立即自動(dòng)復(fù)位，不得有卡阻現(xiàn)象發(fā)生，如有異常應(yīng)予修理或更換，否則將影響起動(dòng)；若按下（或旋轉(zhuǎn)后）不能自動(dòng)復(fù)位，有可能損壞起

20、動(dòng)機(jī)。當(dāng)用點(diǎn)火開關(guān)起動(dòng)檔時(shí)，也應(yīng)如此。 1.3 Lighting and Signals 1.3 Lighting and Signals 外部照明和信號裝置外部照明和信號裝置1 11.3 1.3 Lighting and Signals Lighting and Signals 外部照明和信號裝置外部照明和信號裝置2 21.4 1.4 Speakers,Sound and light alarming systemSpeakers,Sound and light alarming system音響及聲光報(bào)警裝置音響及聲光報(bào)警裝置 Electrical Speaker can make sou

21、nd by pressing the button on the steering wheel. 電喇叭，由方向機(jī)上的按鈕控制，按下則發(fā)聲。 Low air pressure alarming and backing alarming work with corresponding signal indicators. 低氣壓警告器和倒車警告器，它們分別與相應(yīng)當(dāng)信號指示燈同時(shí)工作，使之有光有聲。 1.5 1.5 Instruments Instruments 儀表儀表Engine oil pressure gauge 發(fā)動(dòng)機(jī)機(jī)油壓力表Engine coolant temperature gauge動(dòng)機(jī)冷卻水溫表 Engine tachometer 發(fā)動(dòng)機(jī)轉(zhuǎn)速表 Fuel level gauge 燃油油位表Ampere meter 電流表 Transmission oil pressure gauge