1、精選優質文檔-傾情為你奉上太陽能智能充電控制器使用說明書一、 主要特點1. 使用微處理器和專用控制算法，實現了智能控制。2. 五種負載工作模式：純光控、光控+定時、手動、調試模式、常開模式。3. 具有放電率修正控制，不同放電率具有不同的終止電壓，符合蓄電池固有特性。4. 科學的蓄電池管理方式，當出現過放時，對蓄電池進行提升電壓充電，進行一次補償維護，正常使用時，使用直充充電和浮充結合的充電方式，每7天進行一次提升充電，防止蓄電池硫化，大大延長了蓄電池的使用壽命；同時具有高精度溫度補償。5. 參數設置具有掉電保存功能，即系統模式和控制參數等重要數據均保存在芯片內部，掉電后不丟失，使調節更加方便，

2、系統工作更可靠。6. 充電回路采用雙MOS串聯式控制回路，使回路電壓損失較使用二極管的電路降低近一半，充電采用PWM模糊控制，使充電效率大幅提高，用電時間大大增加。7. LED直觀顯示太陽能電池、蓄電池和負載的狀態，數碼管顯示調節參數，讓用戶實時了解系統運行狀況，并且具有豐富的參數設置，用戶可以根據不同使用環境設置相應的工作模式。8. 具有過充、過放、過載保護以及獨特電子短路保護與防反接保護，所有保護均不損害任何部件，不燒保險；具有TVS防雷保護，無跳線設計，可提高系統的可靠性、耐用性。9. 所有控制全部采用工業級芯片和精密元器件，能在寒冷、高溫、潮濕環境正常運行。同時使用晶振定時控制，使定時

3、控制更加精確。10. 使用了數字LED顯示及設置，一鍵式操作即可完成所有設置，使用方便直觀。二、 系統說明本控制器專為太陽能直流供電系統、太陽能直流路燈系統、小型太陽能電站系統設計，使用專用電腦芯片實現了智能化控制，所有芯片均采用工業級別，可以在惡劣的環境下使用。同時系統具有短路、過載、和獨特的防反接保護，充滿、過放自動關斷、恢復等全功能保護措施，詳細的充電指示、蓄電池狀態、負載及各種故障指示。本控制器通過電腦芯片對蓄電池電壓、光電池電壓、放電電流、環境溫度等參數進行采樣，通過專用控制模型計算，實現符合蓄電池特性的放電率、溫度補償修正的高準確控制，并采用了智能高效的PWM模糊充電方式對蓄電池進

4、行充電，采用7段式電壓控制，保證蓄電池工作在最佳狀態，大大延長了蓄電池的使用壽命。本控制器還具有多種工作模式，可滿足不同用戶各種需要。對于具有自動識別的型號，系統上電時將檢測系統電壓。三、 安裝及使用控制器型號Controller model外形尺寸Outside dimension（mm）安裝尺寸Installation dimension（mm)HG140×90×25133.5×69.5HGN140×90×25133.5×69.5HGNN133×70×35126×50. 控制器安裝要牢靠，尺寸如下：

5、2. 導線的準備：使用與電流相匹配的電纜，計劃好長度，將接控制器一側的接線頭剝去5mm的絕緣，盡可能減少連接線長度，以減少電損耗。3. 連接蓄電池：注意，極，不要接反。如果連接正確，蓄電池指示燈會亮，否則，需要檢查連接是否正確。4. 連接太陽能板：注意，極，不要接反，如果有陽光，太陽能板指示燈會亮，否則，需要檢查連接是否正確。5. 連接負載：將負載連接線接入控制器負載輸出端，電流不能超過控制器額定電流，并注意，極，不要接反，以免損壞設備。6. 備注：先接蓄電池再接電池板，注意極性勿接反，先拆電池板，禁止蓄電池開路。四、 控制器面板圖 五、 使用說明1、工作狀態指示A、電池板指示：當太陽能電池板

6、輸出電壓達到一定值時，太陽能電池指示燈長亮；開始給蓄電池充電時，系統超壓時，指示燈快閃。B、蓄電池指示：當蓄電池電壓在正常范圍時，狀態指示燈為綠色常亮；快要充滿后狀態指示燈為綠色慢閃；當蓄電池欠壓時蓄電池指示燈黃燈時；當蓄電池過放時蓄電池指示燈紅燈時，同時關閉負載。C、負載指示：當負載正常工作時，負載指示燈長亮；負載過流時，負載指示燈慢閃，當電流超過額定電流1.25倍持續30s，或電流超過額定電流1.5倍持續5s,控制器將關閉負載；負載短路時，控制器立刻關閉負載，同時負載指示燈快閃。2、設置方法：按鍵按下持續3s以上數碼管開始閃爍，系統進入調節模式，松開按鍵，每按一次按鍵，數碼管數字會換一個數

7、字，直到數碼管顯示的數字對上用戶從表中所選模式對應的數字為止，等數碼管停止閃爍即完成設置。3、模式介紹純光控 ( 0 )：當沒有陽光時，光強降至啟動點，控制器延時10分鐘確認啟動信號后，根據設置參數開通負載，負載開始工作；當有陽光時，光強升到啟動點，控制器延時10分鐘確認關閉信號后關閉輸出，負載停止工作。光控+時控 (1 5.)(1 15)：啟動過程與純光控相同，當負載工作到設定時間就自動關閉，設置時間1 15小時。通用模式 ( 6. )(16)：該模式下用戶可以通過按鍵控制負載的打開與關閉，而不管是否在白天或是晚上。此模式用于一些特殊負載的場合或是調試時使用。調試模式 ( 7. )(17)：

8、用于系統調試時使用，有光信號時即關閉負載，無光信號開通負載，方便安裝調試時檢查系統安裝的正確性。4、工作模式設置表LED顯示模式LED顯示模式純光控模式光時控9小時光時控1小時 .光時控10小時光時控2小時 .光時控11小時光時控3小時.光時控12小時光時控4小時.光時控13小時光時控5小時.光時控14小時光時控6小時.光時控15小時光時控7小時.通用模式光時控8小時 .調試模式注：控制器默認出廠設置為6.或者16(通用模式)，按下按鍵即可打開負載，方便用戶安裝調試使用。六、 參數說明控制器型號：HG系列額定充放電電流：5A 10A 15A 20A30A太陽能輸入電壓最大46V系統電壓：12V

9、 ； 24V ； 12V/24V Auto空載損耗: <5mA；充電回路壓降：不大于0.20V；放電回路壓降: 不大于0.15V；超壓保護:17V；×2/24V；提升充電電壓: 14.6V；×2/24V (維持時間：10min) 直充充電電壓: 14.4V；×2/24V (維持時間：10min)浮充電壓: 13.6V；×2/24V (維持時間：直至降到充電返回電壓動作)充電返回電壓: 13.2V；×2/24V過放返回電壓: 12.5V；×2/24V欠壓電壓:12.0V；×2/24V過放電壓: 11.1V；×2

10、/24V溫度補償: -4.0mv/2V（提升、直充、浮充、充電返回電壓補償）；控制方式: 充電：PWM脈寬調制；工作溫度: -35至+65；過載、短路保護：1.25倍額定電流30秒；1.5倍額定電流5秒過載保護動作；3倍額定電流短路保護。保護電路：過充、過放、過載和短路保護所有保護均不損害任何部件，不燒保險；保險絲只做終極保護作用。太陽能電池、蓄電池反接保護七、 常見問題及處理方法現 象問題及處理方法有陽光時，電池板指示燈(1)不亮請檢查光電池連線是否正確，接觸是否可靠電池板充電指示燈(1)快閃系統超壓，請檢查蓄電池是否連接可靠，或是蓄電池電壓過高；蓄電池指示燈(2)不亮蓄電池供電故障，請檢測

11、蓄電池連接是否正確蓄電池指示燈紅燈時，無輸出蓄電池過放，充足后自動恢復負載指示燈(3)慢閃，無輸出負載功率超過額定功率，減少用電設備后，長按鍵一次恢復負載指示燈(3)快閃，無輸出負載短路，故障排除后，長按鍵一次或第二天自動恢復負載指示燈(3)常亮，無輸出請檢查用電設備是否連接正確、可靠其他現象檢測接線是否可靠,12V/24V自動識別是否正確（對有自動識別的型號）如有變更，恕不通知solar power intelligent PV controllerInstruction bookMain features1. Intelligent control is realized by using

12、 microprocessor and dedicated control calculation.2. Four load working modes: Pure lighting control, lighting control & timing control, hand operation and debug mode.3. Scientific management of battery: as it is overcharged, the battery will get booster tension charge. As a result compulsory mai

13、ntenance is available for the battery. In normal working state, the direct charge and floating charge are both available, so that the battery life-span is increased. Besides, the adoption of high precision temperature compensation makes the charging more accurate.4. Comparing with the charging loops

14、 using diodes, the one that adopts double MOS series circuit control makes the voltage loss dropped by 50%. With the PWM fuzzy control in charging, the charge efficiency is improved a lot.5. LED screen shows the working state of solar battery, storage battery and load. LED shows the adjusted paramet

15、er. In this way, users can learn the operation state in ream time. Besides, there are various choices for parameter; users can select the proper working mode based on the different conditions.6. Various protections include over-charge, over-discharge and over-load, as well as unique electron short c

16、ircuit protection and connection-reverse protection. All the protections are harmless to any parts and fuse. TVS thunder proof protection is also available. Non wire jumpers design improves the reliability and durability of the products.7. Technical grade chips and precision components are adopted f

17、or all the controls. Therefore, the controller performs well in very low and high temperature, as well as humid environment. At the same time, with the use of crystal timing control, the timing function of controller is much more reliable.8. Digital LED display and one button setup make the device e

18、asy to handle.9. Discharge rate revision controls: Different discharge rate matches with different cut-off voltage, which is in compliance with the characters of storage battery.System descriptionOur controllers are specially designed for solar power DC supply system, solar power DC street lamp syst

19、em and mini solar power station system. Intelligent control is realized by using dedicated computer chips. The controllers can be used in hard environment, since its adoption of technical grade chips. To the controllers with 12V/24V automatic identification function, the system will identify the vol

20、tage when the controllers are charged initially. The short circuit, over-load, connection-reverse protection, as well as over-charge, over-discharge protection are available. Besides, the complete indications are usable, including indications for states of charge, storage battery and faults. Through

21、 the computer chips, the controllers take samples from the parameters of storage battery voltage, photo battery, discharge current and environment temperature, and then use the dedicated control mode calculation to control the discharge rate and make it matched with the characters of storage battery

22、, realize the high accurate temperature compensation. PWM fuzzy charge mode and 7 phase voltage control are available for the storage battery, so that storage battery is always in the perfect working state .The various working modes of controllers can meet customers different requirements.Installmen

23、t and use1. Leads: the leads must be matched with the current. The length of stripped leads at the end of controller should be about 5mm. The longer the leads, the more the loss.2. The connection to storage battery: Pay attention to the “+” and “” in case of reverse connection. If it is connected we

24、ll, the indication light will be on. Otherwise, please check the connection.3. The connection to solar panel: Pay attention to the “+” and “” in case of reverse connection. If it is connected well, the indication light will be on. Otherwise, please check the connection.4. The connection to load: con

25、nect the leads with load of controller. The two interfaces are in parallel connection, and the total current must be less than rated current. Pay attention to the “+” and “” in case of reverse connection which may damage of the device.outside view of the controllerOperation procedure A. Working stat

26、e indication:. Charged state indication: the solar indicator light is on, as the input voltage of solar battery panel reaches a certain point., as the storage battery is charging. The indicator light will flash quickly, as the system is over voltage. Storage battery indication: when the battery is u

27、nder voltage, the indicator light is yellow. Over-charged for more than 10 seconds, the indicator light is red and the load is off. In normal working state, the indicator light is green. . Load indication: when the load is in normal working state, indicator light is on continually. In over current,

28、indicator light flashs slowly. In short circuit, the load is off at once and the indicator light flashs quickly. While the current is more than 1.25 times of rated current or more than 1.5 times for 5 seconds, the load of controller will be off. state of indicator lightB. Setting methods:To press th

29、e button for 3 seconds, the LED flashes and the system of the device is under mode of regulation. After releasing the key, the data in the LED changes along with every key-press till matches with the model designated by customers. To finish the setting, please wait until the LED stops to flash. Or j

30、ust press the button for 3 seconds.C. Modes description.Lighting control: without sunshine the light intensity decreases to start point. Then the controller recognizes the start signal after 10 minutes. Based on the parameter, the load is on. While under sunshine, the light intensity increase to sta

31、rt point, and then the controller recognizes the close signal The load is off. Time control: The starting procedure is the same with that of pure lighting control. Timing control is dual period control; hence the double load can be regulated respectively. The load-on and load-off are alternated till

32、 the load is off in daytime. The time for the load-on and load-off can be adjusted to realize the different control effect. If the time for load-on is zero, the load will be off at night till the time for load-off is past. If the time for load-off is zero, the control effect will be the same with th

33、at of pure lighting control.General mode: Regardless of the daytime or night, users can control the load-on and load-off by key-press under this mode. This mode is used for some special load or regulation.Test mode: this mode is designed for system regulation. It is almost the same with pure optical

34、 mode except that the cancelation of 10 minutes delay (Please refer to pure lighting control). The load is on with optical signal. In reverse, without optical signal, the load is off. This feature makes it easier to check the system installation. Working mode setting tableData in LEDModeData in LEDM

35、odeDusk-to-Dawn, light is on all light9 hours light is turn on after sundown1 hours light is turn on after sundown.10 hours light is turn on after sundown2 hours light is turn on after sundown.11 hours light is turn on after sundown3 hours light is turn on after sundown.12 hours light is turn on aft

36、er sundown4 hours light is turn on after sundown.13hours light is turn on after sundown5 hours light is turn on after sundown.14 hours light is turn on after sundown6 hours light is turn on after sundown.15 hours light is turn on after sundown7 hours light is turn on after sundown.Test mode, lights

37、on after it detects no light, lights off after it detects light.8 hours light is turn on after sundown.Load open all timesParameter Description ModelHG SeriesSystem current5A 10A 15A 20A 30ASolar energy input voltage46VVoltage12V ； 24V ； 12V/24V AutoNo load losses<5mA；Charging circuit voltage dro

38、pLess than or equal to 0.20VDischarge circuit voltage dropLess than or equal to 0.15VOver voltage protection17V；×2/24V；boost charge voltage14.6V; ×2/24V (time of duration: 10 minutes)Direct charge voltage14.4V；×2/24V (time of duration: 10 minutes)Float charge voltage13.6V；×2/24VC

39、harge recover voltage13.2V；×2/24VOver discharge recover voltage12.5V；×2/24VLower voltage indication12.0V；×2/24VOver discharge voltage11.1V；×2/24VTemperature compensation-4.0mV/2V(boost voltage, direct charge, float charge and charge return voltage compensation)Control methodPWM S

40、mart ChargingWorking temperatureFrom -35 to +65；Over-load and short circuit protectionOver-load protection: when the current of controller is 1.25 times of the rated current, the controller works for 30 seconds; 1.5 times of rated current, works for 5 seconds Short circuit protection: when the current of controller is more than or equal to 3 times of rated current, the protection starts.Circuit protectionOver-charge, over-discharge, short circuit and over-load p