1、Slide 1ModelMYVINMileageLocationE-PDR No.Rapide2012F0254413kmRelay 3 Complaint: New PDI car, no power while driving , poor acceleration. Description:1.Tested this car by AMDS, following fault codes were stored in EMS-S:2. Since all ignition coils of bank 2 have fault code, so we think the root reaso

2、n could be the EMS-S control unit or the ignition control circuit of bank 2;Slide 23. Checked the wiring diagram of ignition system of bank 2: Slide 34. Finally, found the Relay 3 is loose : Solution: Re-fitted Relay 3 Slide 4ModelMYVINMileageLocationE-PDR No.Rapide2011F021552226kmCat. of bank 2 Com

3、plaint:The customer complained the engine stalled while driving, meanwhile no warning lamp & messages shown on the instrument cluster; Afterwards, this car cant be started anymore and it was towed to workshop!Tested by AMDS, one fault code was stored in PCM: P0606 Engine control module - safety

4、microprocessor error;2. Removed the intake manifold, found lots of metalchips/powders; Description:Slide 5Cylinder 12th 3. Checked cylinders of bank 2 by endoscope and found some chips/powders inside as well;Slide 6Chips in cylinders of bank 2 Slide 75. Removed the cylinder head of bank 2, found lot

5、s of chips & powders in cylinders; Cylinder bores were scratched; Intake camshaft bearing of cylinder 11 was scratched.6. Apply for engine replacement. 4. Removed the catalytic converter of bank2 and found it was damaged completely; We think the problem was caused by chips of catalytic converter

6、 got into cylinders of bank 2Slide 85. Removed the cylinder head of bank 2, found lots of chips & powders in cylinders; Cylinder bores were scratched; Intake camshaft bearing of cylinder 11 was scratched.Cylinder 9th & 10thCylinder 10th & 11thSlide 9 Solution: Intake camshaft bearing of

7、cylinder 11 was scratchedReplace the engine and Cat. of bank 2 Note: It seems we have another similar case from AMShanghai which is under investigation, the VIN is F02312, we will follow up this case with AMTech.Slide 10ModelMYVINMileageLocationE-PDR No.Vantage S2012C1701134kmFront timing cover Comp

8、laint: New PDI car, oil leaking from the bottom of front timing cover. Description:1. Oil leakage locatedaround the bottom of fronttiming cover;2. 2. Re-tightened screws around the timing cover, afterwards cleaned up and ran the engine for test;3. 3. Oil still leaked out from the bottom gasket.Slide

9、 11 Solution: Replaced gaskets of front timing coverSlide 12ModelMYVINMileageLocationE-PDR No.Vantage 2011C150257278kmValve spring Complaint: Engine shaking. Description:1. The customer complained engine shaking;2. Finally, dealer found valve spring was broken;3. Replaced valve spring. Note:This is

10、a known topic, however, recently, weve met four cases:AMChengdu Vantage C15025 7278km AMBeijing Vantage C15284 42kmAMShanghai Rapide F02404 488km AMHangzhou Rapide F02356Slide 13ModelMYVINMileageLocationE-PDR No.DB92009A1202133937kmEngine Complaint: Abnormal noise coming from engine block. A12021 33

11、937km C16135 300km Description: 1. Please see attached video; 2. Cut off oil filter & no obvious metal debris was found, please see attached pictures; 3. Change oil for test, the noise is same as before. Solution: Replaced engine assemblySlide 14ModelMYVINMileageLocationE-PDR No.All AllVCI Compl

12、aint: VCI cant be connected to AMDS. Description: 1. Several dealers complained VCI cant be connected to AMDS:AMHangzhou,AMOrdos & AMChengdu 2. We think the VCI is defective and SPX responds in time, however, it takes a bit long time to get final solution from SPX. Solution: Replaced VCISlide 15

13、ModelMYVINMileageLocationE-PDR No.Rapide2011F012206852kmFront axle1160067113 Complaint: Noise while steering。 F01220 6852km & F02033 Description: Solution: Replaced both front left & right upper wishbonesSlide 16ModelMYVINMileageLocationE-PDR No.Rapide2012F0309940kmLights Complaint: Front ri

14、ght LED Side Light & Rear Left taillight dont work when light switch turned to Position 2.Slide 17 Description:1.There was no relevant fault codes stored in attached Logfile; 2.There was no voltage supply on C0121 Pin4 when switch to Position 2 ;3.Found the line between CEM C0584 Pin14 & C01

15、21 Pin4 was short to ground:Slide 184. Checked below two lines:5. According to wiring diagram, they supply voltage to front left ( C3390) & rear left doors Door Release Ambient Lamps;Slide 196. Drivers door, C3390 (Driver doors Door Release Ambient Lamp) :7. Disconnected the big connector which

16、is between drivers door & body - “C0440”, afterwards, the rear left taillight worked normally; So, the broken line must locate inside drivers door panel; Slide 208. Went on to remove drivers interior door handle for further check, finally, found out the broken line was short to ground: Solution:

17、 Repaired this broken line.Slide 21ModelMYVINMileageLocationE-PDR No.Rapide2011F016932192kmAAT Sensor Complaint:Airbag warning light was activated, DSC warning light was on, Entertainment system didnt work at all; Description:1. Dealer confirmed above symptoms; And, they also found the charging volt

18、age was only 12.6V while engine was running;2. Swapped generator , EMS-S, and even made fly wiring between generator & EMS-S, but the charging voltage always stayed at 12.6 V which was too low & symptoms were always there;Slide 223. According to attached Logfile, ICM had two fault codes:ICM

19、Infotainment Control Module - Number of DTCs = 2 DC02 - MOST network not locked. DC01 - Ring break detected.And, all CUs on Most system cant be communicated:MMM IAM AUU BPM BandO MOST was broken down ；4. The Charging Voltage was low, the entertainment system could be switched off & some of store

20、d data were missing due to low voltage, so we concentrated on “Low Charging Voltage” problem; And, below two fault codes were stored in CEM-HS:4C01 - Short circuit to voltage battery or open circuit for ambient temperature input signal.4F33 - Battery temperature error However, there is no battery te

21、mperature sensor fitted on Rapide according to wiring diagram, so I thought the system using ambient temperature to calculate the battery temperature to control the charging voltage;Slide 23 Solution:Replaced Ambient Air Temperature Sensor and carried out relevant calibration. 5. So, we tried to fit

22、 another ambient temperature sensor, then, the charging voltage came back to normal & the entertainment system worked normally as well after running engine for a while;Measured the resistance of ambient temperature sensor: This defective one: Infinity Normal sensor: 2.1K at 20 degrees.6. Fault c

23、odes in RCM: 0112 - (OCS) Occupancy Classification Sensor, not calibrated.0113 - (OCS) Occupancy Classification Sensor, internal ECU error.0116 - (OCS) Occupancy Classification Sensor, indeterminate fault. According to VIN, we found that this is a Canadian car, so we carried out “Set OCS Zero” under

24、 Special App in AMDS, afterwards, the airbag warning light was gone.7. According to fault codes 405128 - Steering Wheel Angle Sensor Offset in EBS: Took a road test to re-learn steering angle, DSC warning light was gone; Car was fixed.Slide 24ModelMYVINMileageLocationE-PDR No.Rapide2011F021431870kmF

25、46 in CEM Complaint:All buttons & switches on Centre Console have no function; Driver & passenger seats cant be adjusted. Description:1. Confirmed above symptoms.2. CEM had three fault codes:3. 9F32 - Short circuit to ground for dimmer input signal.4. DE29 - Climate control module - not aliv

26、e.5. DE2E - Power seat module - not alive.6. And, all of below CUs cant be communicated:7. CCM DSM PSM FCIM RCIM LCDM ESCL Slide 25 Solution:4. According to wiring diagram, CCM,DSM & PSM have the same voltage supply from CEM, F46 5.0A; So checked this fuse and found it was burnt;Fitted a new fus

27、e, car has been fixed.Slide 26ModelMYVINMileageLocationE-PDR No.Rapide2011F026143265kmDisplay Screen Complaint:The screen was black after switching on ignition & Nav. System Description: Solution:Replaced display screen.1. Dealer confirmed the symptom; Sometimes, the black screen last for 30s; S

28、ometimes, it was always black;2. Tested car by AMDS, there was no relevant fault codes stored in Logfile;3. Checked connectors, pins and cables of Nav. CU & screen, no obvious fault was found;4. Fitted another cars SD card & Nav. CU for test, fault still;5. Fitted another normal cars screen

29、for test, then, the symptom was gone.Slide 27ModelMYVINMileageLocationE-PDR No.AllAllAllPicoscope Complaint:Hardware of Picoscope cant be installed；Then，there is an error PS3000 if you run Picosope program.Slide 28 Description:1. Logon Pico Web Site，re-download software of Picoscope：2. 3. Password：V

30、antage4. 2. Re-download the latest software of Picoscope: PicoScope R6.6.33：3. Install this software to complete hardware installation wizard.Slide 29ModelMYVINMileageLocationE-PDR No.Rapide2012F030911159kmDoor Handle Complaint:The rear left door glass cant be closed completely. Description:1. Deale

31、r confirmed the symptom, please see attached video; 2. Dealer wanted to replace DDMR (Rear Drivers Door Module) ;3. According to the video, we found the driver door glass was not closed completely as well, meanwhile there was one fault code 917123 - Internal Door Release - General Signal Failure - S

32、ignal stuck low stored in DDM.4. So, suggested dealer to check driver internal door handle, and dealer found the Set Pin was fallen out, see below pictures:Slide 305. So, the switch of driver internal door handle cant work correctly that causing driver door glass cant be closed completely, further c

33、ausing rear left door glass cant be closed.Slide 31 Solution:Replaced driver internal door handle. 6. In addition, the surface was damage due to incorrect door handle working position.Slide 32ModelMYVINMileageLocationE-PDR No.RapideAllReverse Camera Complaint:Retrofit Reverse Camera Description:1. A

34、ccording to wiring diagram to check if plug and wirings have been pre-installed, please see right pictures:2. Provide VIN and pictures to Jamie to confirm with UK;3. If gets UKs confirmation, you need to order below parts:Slide 33REVERSE CAMERA Part Number CD43-19G490-ADBRKT CAMERA RR FACIN Part Num

35、ber CD43-19H421-AABEZEL CAMERA RR FACI Part Number CD43-19H494-AAM4 X 12 PAN HD - W506943-S424NUMBER PLATE LAMP HOUSING CD43-N43400-AAREAR BUMPER AD43-17K835-CB (this will have the aperture for the Reverse Camera)Order Part No. 702802 - modify Car Config. File.4. Please make a note “Retrofit Reverse

36、 Camera” when you place an order for 702802 CONFIG FILE UPDATE ;5. Parts Operation will modify Car Config. File to activate Reverse Camera;6. Fit back all relevant parts, download new Car Config. File from DCS-Service Bay Tools-Download Car Config, and import in into vehicle by AMDS.7. Test the func

37、tion。 Solution: Modify Car Config. File to activate Reverse CameraSlide 34ModelMYVINMileageLocationE-PDR No.AllAllMisfire Corrections Topic:View and save the misfire correction factors at PDI. Description:1. View the DTCs (make sure that you select “All”) and then erase the DTCs;3. Save a copy of th

38、e Log File. Make sure that it is available for audit along with the completed PDI sheet (from the AMDS desktop, go to AMDS User Files, click on Log Files, then find the correct file for your VIN).2. View and save the misfire correction factors (you will find these in Special Apps); Note: If there ar

39、e no misfire corrections available to store, you will need to do a misfire correction learn procedure. Refer to SB-30-0313 to do this during the PDI road test.Slide 35 Note: Example: Engine warning light comes on. Fault Code: P0315 - Crankshaft position system variation not learned.4. It is also nec

40、essary that you test drive the vehicle for no less than 20 miles (32 km) after all Pre Delivery Inspection items are complete. This is to thoroughly test the vehicle in different conditions. You must record the odometer indications and they will be audited by Aston Martin personnel.Slide 36ModelMYVI

41、NMileageLocationE-PDR No.AllAllSpark Plugs Complaint:Sometimes a vehicle that is being prepared at Pre-Delivery Inspection (PDI) has misfire codes recorded;Or, the customer complains engine has vibration & Misfire fault codes are stored:Slide 372. To prevent the contamination of spark plugs, it

42、is important that when the engine is started that you let it warm up fully to normal temperature of operation before it is stopped:let the engine warm up at idle speed until the thermostat opensAs an alternative, if possible or necessary, give the vehicle a short road or roller test3. FREQUENT SHORT

43、 OPERATION OF THE ENGINE CAN CAUSE CONTAMINATION OF THE SPARK PLUGS, MISFIRE AND THE MIL LIGHT TO COME ON. IT IS ALSO POSSIBLE THAT ENGINE AND CATALYST DAMAGE CAN OCCUR.1. This can happen because the vehicle has one or more spark plugs that have become contaminated. This can be caused if:A vehicle h

44、as been stored and not started for a long period of time before saleVehicles are regularly moved outdoors for display and returned indoors at nightA vehicle is started and operated only for short periods Description:Slide 38ModelMYVINMileageLocationE-PDR No.AllAllBezel Lenses Complaint:The bezel len

45、ses of “ENGINE” & “START” for the docking station have become detached.Slide 39New parts has been modified, part number is updated to 9G43-19H420-AH 。 Description:SB-01-0358 was issued in April.2013.If a customer complains that a part of the docking station bezel has become detached or damaged,

46、and the vehicle is before the safe VIN shown in SB-01-0358, do the Workshop Procedure mentioned in SB-01-0358.If there is no stock available, please re-glue it with as a temporary solution. Solution: Follow SB-01-0358 to handle this issueSlide 40ModelMYVINMileageLocationE-PDR No.Vantage09D11503CRM U

47、nit Topic:The instrument cluster is black, centre locking system doesnt work etc. Description:1. Tested this car by AMDS, all of CUs connected to Low speed CAN cant be detected；2. Measured voltage of Low speed CAN from Body-OBD2 plug - C0877 Pin 3 & 11:Pin 3: 1.7-2.3 VPin 11: 0.3-0.7 VTheyre inc

48、orrect.Slide 413. So we confirmed the fault was caused by Low speed CAN;4. Disconnected battery to measure terminal resistance of Low speed CAN, the result was 58om which was normal;5. Went on to remove CUs which connected to Low speed CAN one by one; Solution: Replace CRM unit6. After disconnecting

49、 CRM, the vehicle came back to normal.Slide 42ModelMYVINMileageLocationE-PDR No.Virage12H13898FHC Sensor Complaint:The soft top cant be opened & it always stopped at Position A (see right picture)Please also watch attached video for your reference. Description:1. Tested this car by AMDS, no rele

50、vant fault code was stored in CRM;2. According to the symptom, we checked the status of below sensors by AMDS:RLC,RLO & FHC3. When soft top was closed, their status were:Position ASlide 434. When soft roof stopped at position A, the status of these sensors were:RLC changed to Not closedRLO chang

51、ed to OpenFHC still showed as “Closed”5. We found the status of FHC was always “Closed” even the soft top was opened manually.6. So we checked FHC sensor and adjusted the metal sheet, afterwards, the soft top worked normally : Solution: Re-adjusted metal sheet of FHC sensorSlide 44ModelMYVINMileageL

52、ocationE-PDR No.Rapide11F0176010202kmBroken Line Topic:The customer complained engine warning lamp lit up for couple of times. Description:1. Two fault codes were always stored in EMS:P0356 - Ignition coil F primary/secondary circuit malfunctionP0340 - Cylinder identification sensor A circuit (bank

53、1).2. The camshaft position sensor had been replaced for couple of times:2011.08, 366km, engine warning lamp lit up, replaced CMP sensor 07-857542012.05, 4001km, engine warning lamp lit up, replaced CMP sensor 07-857542012.09, 6010km, engine warning lamp lit up, replaced CMP sensor 07-85754This time

54、, 2013.06, 10202km, engine warning lamp lit up againSlide 454. As the resistance was not correct, replaced the CMP sensor again;3. Measured resistance of the CMP Sensor (Camshaft position sensor):Slide 465. To find out the root reason, went on to measure & check wiring harness, pins & connec

55、tors between the CMP sensor , bank 1 and EMS completely; Slide 476. Found that the resistance of line “C0176,pin 2 to C0636,pin25” was not correct:The resistance of normal line is 0.2;But, the resistance of this line “C0176,pin 2 to C0636,pin25” is 0.5 which is higher; Whats more, there is even no r

56、esistance available if you vibrate engine wiring harness.7. So, this line was in poor connectionSlide 48 Solution: Repair the broken line8. Finally, removed the Powertrain to find out the broken lineSlide 49ModelMYVINMileageLocationE-PDR No.New DB913A1450340kmSteering Complaint:A kind of whistling n

57、oise coming from steering system. Description:1. There is a kind of whistling noise coming from steering system when engine running at idle speed without turning steering wheel;2. The steering system works normally, no oil leakage & oil quality is normal;3. It sounds this noise coming from two s

58、teering return hoses (Steering Gear To Cooler & Cooler To Reservoir).Slide 50 Solution: Fitted a new modified pipe Slide 51ModelMYVINMileageLocationE-PDR No.AllAMDS Complaint:The description of fault codes in Chinese are displayed as messy code. Description: Solution: Set Microsoft systems langu

59、age to English in Control Panel.Slide 52AMDS-Start Menu-Setting-Control Panel, select “Regional and Language” to change language setting from Chinese to English. Solution: Change AMDS language settingSlide 53ModelMYVINMileageLocationE-PDR No.RapideFuel Pump Complaint:Customer complained that car can

60、t be started.Connectors of fuel pump were burnt. Description:1. Tested by AMDS, following fault codes were stored :2. EMS-S Engine Management Module - Secondary - Number of DTCs = 53. P0087 - Fuel rail/system pressure - too low.4. P008A - Low fuel pressure5. P0190 - Fuel rail pressure sensor mid-range fault.6. P115B - Check the fuel system.7. P1237 - Fuel pump secondary circuit malfunction.8. P0190 - Fuel rail pressure sensor mid-range fault.Slide 54