1、批準：審核：作成：Change History 變更記錄Revision版本Effective Date 生效日期Originator編寫人Reasons for Change 修改原因2.02018-11-30增加設備編碼規(guī)則3.02020-8-18增加設備能力分析及產(chǎn)線編碼規(guī)則1.0 PURPOSE 目的The procedure defines the management of equipment to ensure smooth production and operation, continually improve efficiency and product quality.定

2、義設備管理規(guī)范，確保安全生產(chǎn)和設備正常運行，不斷提高生產(chǎn)效率，保證產(chǎn)品質量。2.0SCOPE 范圍Apply to facilities, production equipments and for normal production auxiliary power equipment. 本制度適用于廠房設施、生產(chǎn)設備及其輔助正常生產(chǎn)所須的動力設備。3.0 DEFINITIONS 定義Key Equipment: Stamping machines, air pressure machine, tube bending machine and automatic welding machine

3、.關鍵設備：沖床、空壓機、彎管機及自動焊接機。4.0 REFERENCE DOCUMENTS 參考文件PD-S2-02 Purchase Management Procedure 采購管理程序5.0 RECORDS IBMFN-MA-005 Equipment /Asset Acceptance Report 設備/資產(chǎn)驗收報告FN-MA-001 Equipment List 設備管理臺帳FN-MA-002 Equipment History Record 設備履歷表FN-MA-004 Equipment Repair Request 設備維修單FN-AC-001 Equipment /Ass

4、et Scrap Request 固定資產(chǎn)停用/報廢單FN-MA-003 Equipment Maintenance Plan 設備維護計劃FN-MA-008 Regular maintenance checklist 定期保養(yǎng)檢查表FN-MA-006 Production of the daily checklist 生產(chǎn)線日常點檢表FN-MA-009 of the daily checklist 設備日常點檢表5.10FN-MA-007 List of s Equipment pare parts 備品一覽表5.11 FN-MA-010 Equipment Capability Certi

5、fication Report 設備能力報告6.0 RESPONSIBILITY 職責AQP department: Provide request for equipment or asset, fill in purchasing request. 項目部：提出設備資產(chǎn)的需求，填寫采購申請。Process department: Review requirements and choose equipment; Accept.工藝部：負責生產(chǎn)性設備的評估，設備的選擇；設備的驗收Maintenance department: Responsible for production equipm

6、ent manage, maintain and scrap. 維修部：負責生產(chǎn)性設備的管理、維修和報廢等。HR department: Review requirements and choose for facilities, Accept, man age, maintain and scrap.人事部：負責廠房設施的驗收、管理、維護和報廢等。Purchasing department: Place purchasing order and track the goods; contact with suppliers. 采購部：執(zhí)行采購下單，追蹤入庫，聯(lián)系供應商。7.0 PROCESS

7、 流程Equipments/Assets application, purchasing and acceptance 設備/資產(chǎn)的申請、購買及驗收AQP or Using departments fill in FN-PU-014 according to demands. Then purchasing department review and management approve.項目部或使用部門根據(jù)需求填寫FN-PU-014采購申請單，交采購部門審核，管理層批 準。Productive equipment: process department source proper suppl

8、iers and send to pur hazing department. Purchasing department refer process department to provide information to determine supplier and place purchasing orders.生產(chǎn)性設備：工藝部門尋找合適的供應商，轉交給采購部門。采購部門參考工藝部門提供的 信息確定供應商，并下采購訂單。Process department track the equipment and fill in FN-MA-005 , and send to using dep

9、artments or Maintenance departmet to custody. 工藝部門跟蹤設備進廠后，填寫FN-MA-005設備/資產(chǎn)驗收報告，交相應使用部門/維修 部門保管Program team according to the product special features list ,discuss and comfirmed machine cmk process department fill in FN-MA-010, and send to using departments or Maintenance departmet to custody項目小組根據(jù)產(chǎn)品

10、特殊特性清單，討論確定設備cmk參數(shù)，工藝部填寫FN-MA-010設備 能力報告，交相應使用部門/維修部門保管Equipment departments check according to the requirements of contract. If there is any nonconformance, purchasing departments contact supplier to handle.設備負責部門按合同規(guī)定的要求進行設備/資產(chǎn)驗收，若驗收不合格，采購部門與供應商進 行溝通處理，直至設備符合公司需要。Maintenance departments register a

11、nd fill in FN-MA-001 (remark on important equipments). Control departments make FN-MA-002 and keep technical files . The rule for new equipment No. as following:設備驗收合格后，維修部門編碼、登記，填寫FN-MA-001設備管理臺帳(清單中對關 鍵設備進行標識)。維修部門制作FN-MA-002設備履歷表，并將設備附帶的技術文 件、使用說明書等進行存檔管理。設備編碼規(guī)則如下:Process department according to

12、customer, fill in工藝部根據(jù)客戶類別，填寫FN-PE-010生產(chǎn)線編號清單，生產(chǎn)線編碼如下:1 000流水號Sequence No。客戶代碼Customer code客戶名稱生產(chǎn)線編號原則北汽BAIC1000吉利GEELY2000菲亞特FIAT3000通用GM6000福特FORD9000Preventive and predictive Maintenance 預防性和預見性維護Maintenance for production equipments is daily and period maintenance.生產(chǎn)性設備的維護保養(yǎng)分為日常維護和周期維護。Daily mai

13、ntenance: Operators check the equipments according to SOP and fill in FN- MA-006, production leader monitor.日常維護：設備操作人員依據(jù)設備操作指導書進行日常點檢，填寫FN-MA-006生產(chǎn)日 常點檢表班組長負責督導執(zhí)行。Period maintenance: Maintenance department make maintenance plan according to equipment technical files.周期維護：維修部根據(jù)設備技術文件制定，列入年度預防性維護計劃。M

14、aintenance department make FN-MA-003 at the end of year. Maintenance department and using departments maintain equipments according to the plan. Update the plan if new equipments come in and the results recorded in the FN- MA-008Regular maintenance checklist.維修部年底制訂FN-MA-003設備維護計劃，維修部門和使用部門根據(jù)計劃定期對設備

15、 進行維護保養(yǎng)。新設備進廠后及時更新維護計劃。并將結果記錄于FN-MA-008定期保養(yǎng) 檢查表。Maintenance department make equipment SOP according to equipment technical files. 維修部根據(jù)設備使用說明，制定設備操作指導書。Using department operates and checks according to Equipment SOP. 使用部門按設備作業(yè)指導書進行操作和點檢。Maintenance department make safety stock for key equipments spa

16、re parts according to equipment technical files and historical maintenance records, control stock and fill in FN- MA-007.維修部根據(jù)設備的技術文件和相關的維護維修記錄，制定關鍵設備的易損備件的安全庫存， 對備件進行管理，需填寫FN-MA-007備品一覽表。Maintenance department analysis the maintenance record or process data and predict conditions of equipments, and

17、 then take action in advance to improve the effectiveness and the efficiency of production equipment.維修部對關鍵設備的維修狀況或者過程數(shù)據(jù)進行統(tǒng)計分析，根據(jù)分析結果預見設備的狀況， 提前采取措施，提高生產(chǎn)設備的有效性和效率。Equipment Breakdown 設備故障維修Using department fill in FN-MA-004 and inform control department when breakdown.使用部門在使用過程中出現(xiàn)設備故障時，填寫FN-MA-004設備

18、維修單，通知維修部 門。Maintenance department fill in FN-MA-002 after repaired. Maintenance department fill in FN-MA-004after repaired get Using department supervisor checks and confirm, then the equipments could be used.維修部門維修完成后填寫FN-MA-004設備維修單使用單位主管確認后，設備方可投入 使用。設備維修的主要情況應在FN-MA-002設備履歷表中記錄。If cant be repai

19、red by ourselves, control department fill in purchasing request and send to purchasing authority departments to contact suppliers.若維修部門無法維修，必須送外維修或請專業(yè)人員到公司維修時，維修部門提出采購申請， 批準后，轉采購權限部門下單，安排廠商進行維修。Equipment Scrap 設備報廢Process department fill in FN-AC-001 and get approval from finance and general manager.設備因老化或無法使用需報廢時，工藝部門填寫FN-AC-001固定資產(chǎn)停用/報廢單，報 財務和總經(jīng)理批準。After approval, the scrap equipments should be sent to Maintenance department to dispose.批準后，廢舊設備交維修部統(tǒng)一處理。Maintenance department delete from Equipment List after scrap, and the technical files will be kept 1 year