1、 石 膏 板 輸 送 線 體 蘇州東泰自動(dòng)化工程有限公司用 戶 使 用 手 冊(cè)注意：使用設(shè)備前，請(qǐng)仔細(xì)閱讀說(shuō)明書(shū)，設(shè)備異常時(shí)請(qǐng)勿使用，維護(hù)時(shí)注意安全。蘇州東泰自動(dòng)化工程有限公司TEL:+86 51266363190蘇州市東泰自動(dòng)化工程有限公司29 目錄List、 序言Preface.3、 安全提示safety warning.4、 操作說(shuō)明Instructions for use.7 一、配電柜面板Electrical cabinet panel.7 二、按鈕盒使用Button Box Use.10 三、設(shè)備工作流程 Device Work flow .22 、 故障處理Troubleshoo

2、ting.24、 附錄A Appendix A.26 序言Preface感謝您使用由蘇州東泰自動(dòng)化工程有限公司設(shè)計(jì)制造的自動(dòng)化設(shè)備,在使用前請(qǐng)?jiān)敿?xì)閱讀和理解本使用手冊(cè),不正確的操作會(huì)造成設(shè)備的運(yùn)行不正常或損壞,以致人身安全等。如有疑難問(wèn)題請(qǐng)即與我公司聯(lián)系。Thank you for using the Suzhou Donai Automaton Co.,Ltd design and manufacture of automation equipment before use Please read and understand this manual, incorrect operation

3、 may cause abnormal operation of the equipment or damaged, resulting in personal safety. If difficult problems please contact me.When you need technical support, you can view the information above to contact customer service, you are welcome to call.ADDRESS：689 Taishan Road Suzhou New District P.cod

4、e:215129 TEL： +86 512 66363190 FAX：+86 512 66367870安全提示safety warning本設(shè)備是根據(jù)客戶要求設(shè)計(jì)制造的自動(dòng)化設(shè)備，在使用本設(shè)備的過(guò)程中，必須避免以下行為的發(fā)生，否則會(huì)造成設(shè)備的損壞，發(fā)生故障，嚴(yán)重時(shí)會(huì)造成停產(chǎn)，傷亡等嚴(yán)重后果。This equipment is designed and manufactured according to customer automation equipment, the use of this device in the process, must avoid the following be

5、havior occurs, otherwise it will cause damage to the equipment failure, severe cases can cause serious consequences shutdown, casualties and so on.1. 為了生產(chǎn)出更好的產(chǎn)品，請(qǐng)?jiān)谑褂们伴喿x并理解本設(shè)備使用手冊(cè)，嚴(yán)格遵守操作章程，不正確的操作可能引發(fā)意外事故。1. In order to produce better products ，Before using the equipment read and understand this instr

6、uction manual, strict compliance with the operating regulations, improper operation may cause an accident.2.設(shè)備上電后為了你的生命安全，請(qǐng)你遠(yuǎn)離電控柜內(nèi)部的帶電部件。2. The device is powered on for your life safety, please stay away from live parts inside the cabinet.3.嚴(yán)禁未經(jīng)過(guò)培訓(xùn)人員，或非操作人員操作本設(shè)備，請(qǐng)按用戶手冊(cè)正確的操作本設(shè)備。3. Non untrained perso

7、nnel or operator to operate the device, according to the user manual for proper operation of the device.4.在設(shè)備運(yùn)行過(guò)程中，嚴(yán)禁遮擋設(shè)備上的光電傳感器，以免造成不必要的停機(jī)和意外事故的發(fā)生。4. In the device during operation is prohibited shutter photoelectric sensor device, so as to avoid unnecessary downtime and accidents.5.嚴(yán)禁用金屬或堅(jiān)硬物品碰撞操作面

8、板的控制元件，嚴(yán)禁強(qiáng)行按動(dòng)控制開(kāi)關(guān)。5. Never use metal or hard objects collide control elements of the control panel, press the control switch forcibly prohibited.6.非專(zhuān)業(yè)人員嚴(yán)禁打開(kāi)電柜，因?yàn)榕潆姽駧в泄I(yè)電壓。6. Non-professional non-open Electrical cabinet, as with industrial voltage Distribution cabinet.7.檢查與維修時(shí)必須先切斷電源與氣源，放掉氣管中的殘余氣壓，做好

9、安全防護(hù)措施后方可進(jìn)行后續(xù)工作。7. The detector must be cut off power and air supply and maintenance, let go of the residual gas pressure in the trachea, the follow-up work can be carried out after proper safety precautions.8. 當(dāng)發(fā)生異常情況時(shí)，必須查明原由并解決以后才可以繼續(xù)運(yùn)行設(shè)備。8. When an exception occurs, the reason must be identified

10、and resolved before they can continue to run after the device.9. 為了你的保證你的產(chǎn)品質(zhì)量，請(qǐng)勿隨意更改加熱器的數(shù)，以及調(diào)整傳感器的位置。9. In order to ensure your quality of your products, Please do not change the number of the heater, and adjust the position of the sensor.操作說(shuō)明Instructions for use1、 配電柜面板操作說(shuō)明Electrical cabinet panel1

11、、 電柜總空開(kāi)送電后，設(shè)備電源就接通，設(shè)備的各電氣部件會(huì)帶電，此時(shí)電柜面板上的Power指示燈亮，所以送完總空開(kāi)后，關(guān)好配電柜，防止觸電事故。1、After the Electrical cabinet Total open space power transmission, power on the device is turned on, the various electrical components of the device will be charged, Electrical Power light Door，so the total while stocks open spa

12、ce, closed Distribution cabinet to prevent electric shock.2、 電源指示燈：設(shè)備送電后，配電柜門(mén)上的電源指示燈亮。2, the power indicator: When the power transmission device, the power indicator light on the switchboard door.3、 啟動(dòng)設(shè)備：按下系統(tǒng)啟動(dòng)按鈕啟動(dòng)設(shè)備。設(shè)備啟動(dòng)后配電柜門(mén)上的operation指示燈會(huì)亮。設(shè)備啟動(dòng)后并沒(méi)有進(jìn)入運(yùn)行狀態(tài)，需要把手動(dòng)/自動(dòng)旋鈕拔到自動(dòng)檔位設(shè)備才會(huì)進(jìn)入自動(dòng)運(yùn)行模式。3, the boot d

13、evice: Press the Start button to start the system equipment. Operation indicator lights on the switchboard door after the device starts. After the device is up and running did not enter the state, you need to manually / automatically pull the knob to the autopilot-bit device will enter auto mode.4、

14、停止設(shè)備：按下系統(tǒng)停止按鈕，設(shè)備就停止運(yùn)行，運(yùn)行指示燈熄滅,同時(shí)停止指示燈亮。4, stop the device: Press the stop button system, the device stops while operation light goes out and Stop indication light lighting.5、 設(shè)備復(fù)位：當(dāng)設(shè)備出現(xiàn)故障時(shí)，當(dāng)故障排除后可按此按鈕復(fù)位設(shè)備。5, the device is reset: When the device fails, when troubleshooting push the button to reset th

15、e fails .6、 急停：緊急狀況下按下急停，系統(tǒng)將停止運(yùn)行6、Emergency stop: Activation of the emergency case of an emergency, the system will stop running .7、 手動(dòng)/自動(dòng) ：系統(tǒng)啟動(dòng)后才能切換設(shè)備的運(yùn)行模式。手動(dòng)狀態(tài)模式下，燈塔的綠燈閃爍。自動(dòng)狀態(tài)模式下，燈塔的綠燈常亮。7、 Manual / Auto: switching the operating mode of the device.In manual mode state, the lighthouse flashing gree

16、n. Automatic state mode, the green light lighthouse.8、 設(shè)備模式切換：打開(kāi)總電源-按下系統(tǒng)啟動(dòng)按鈕-把手動(dòng)/自動(dòng)旋鈕撥到自動(dòng)檔位-燈塔的綠燈常亮-系統(tǒng)已進(jìn)入自動(dòng)模式-把手動(dòng)/自動(dòng)旋鈕撥到手動(dòng)檔位-系統(tǒng)退出自動(dòng)模式進(jìn)入手動(dòng)模式-燈塔綠燈閃爍-按下停止按鈕-系統(tǒng)停止運(yùn)行-停止運(yùn)行指示燈亮8、open main power -push system start button-change manual/Auto button to Auto-Steady green-system into Auto Mode-change manual/Auto

17、 button to Manual-system into Manual-Blinking green-push system stop button-system quit operation-Stop lights is ON二、按鈕盒使用Button Box Use1、1#滾筒線操作盒：急停按鈕、放料/運(yùn)行按鈕、1#滾筒停止/啟動(dòng)。1、1# Roller line control box:Emergency stop button、Run/Loading、1#Roller line stop/start1) Emergency stop button:Activation of the

18、emergency case of an emergency, the system will stop running .2) Run/Loading switch button:When you load the product to the 1# Roller line, please the knob switch to load, end loading is over, the switch knob to run.3) 1#Roller line stop/start switch button:If you want to manually control the 1# Rol

19、ler line start and to stop, please put the device to switch to manual mode, stop button is stop 1# Roller line,start button is start 1# Roller line.2、2#滾筒線操作盒：急停按鈕、2#滾筒線停止/啟動(dòng)、2#滾筒線上升/下降 2、 2# Roller line control box:Emergency stop button、2#Roller line stop/start、2#Roller line up/down1) Emergency sto

20、p button:Activation of the emergency case of an emergency, the system will stop running .2) 2#Roller line stop/start switch button:If you want to manually control the 2# Roller line start and to stop, please put the device to switch to manual mode, stop button is stop 2# Roller line,start button is

21、start 2# Roller line.3) 2#Roller line up/down switch button:If you want to manually control the 2# Roller line up and down, please put the device to switch to manual mode, up button is Lifting 2# Roller line,down button is go down 2# Roller line.3、1#皮帶線操作盒：急停按鈕、1#皮帶線停止/啟動(dòng)、3、 1# Belt line control box

22、:Emergency stop button、1# Belt line stop/start1) Emergency stop button:Activation of the emergency case of an emergency, the system will stop running .2) 1# Belt line stop/start switch button:If you want to manually control the 1# Belt line start and to stop, please put the device to switch to manua

23、l mode, stop button is stop 1# Belt line,start button is start 1# Belt line.4、 機(jī)械臂移栽控制盒Transfer unit box1) Emergency stop button:Activation of the emergency case of an emergency, the system will stop running .2) Homing button:In manual mode, press the Homing button, Transfer unit back to the initial

24、 position.3) Manual/Auto switch button:if you want Manual couture Manipulators moving ,you must change switch button to Manual.4) Forward/Reverse switch button:if you want Manipulators Forward or Reverse,you can change Forward/Reverse switch button5) 1# vacuum head up/down switch button:if you want

25、lifter product ,you can change 1# vacuum head to down button is go down Manipulators,and suck product ,the and is go up lifter product .6) 1# vacuum suck/Release switch button:if you want suck product,you can change suck/Release button.7) 2# vacuum head up/down switch button:if you want lifter produ

26、ct ,you can change 2# vacuum head to down button is go down Manipulators,and suck product ,the and is go up lifter product .8) 2# vacuum suck/Release switch button:if you want suck product,you can change suck/Release button.5、3#滾筒線操作盒：急停按鈕、3#滾筒線停止/啟動(dòng)、1#加熱啟動(dòng)/停止、2#加熱啟動(dòng)/上5、 3# Roller line control box:E

27、mergency stop button、3#Roller line stop/start、1# Heaters start/stop、2# Heaters start/stop1) Emergency stop button:Activation of the emergency case of an emergency, the system will stop running .2) 3#Roller line stop/start switch button:If you want to manually control the 2# Roller line start and to

28、stop, please put the device to switch to manual mode, stop button is stop 3# Roller line,start button is start 3# Roller line.3）1# Heaters start/stop switch button：If you want to heat the product ,Turn the rotary switch to start,Stop button allows the heater to stop heating .4）2# Heaters start/stop

29、switch button：If you want to heat the product ,Turn the rotary switch to start,Stop button allows the heater to stop heating.5) temperature display.2#Heaters temperature1#Heaters temperaturePrecautions: If you use a heater, for your product quality, do not arbitrarily change the heating parametersIf

30、 you use a heater, do not touch the heater away from the heating zone to ensure your safety.6、噴頭移栽操作盒：急停按鈕、2#皮帶線停止/啟動(dòng)、噴頭移栽右移/左移 、噴頭啟動(dòng)/停止6、 Nozzle moving control box:Emergency stop button、2# Belt line stop/start、Nozzle moving Right/Lift、Nozzle start/stop1) Emergency stop button:Activation of the emer

31、gency case of an emergency, the system will stop running .2) 2# Belt line stop/start switch button:If you want to manually control the 2# Belt line start and to stop, please put the device to switch to manual mode, stop button is stop 2# Belt line,start button is start 2# Belt line.3) Nozzle moving

32、Right/Lift switch button:If you want to manually control the Nozzle moving Right and Lift, please put the device to switch to manual mode, Right button allows the nozzle moving to the right transplanting,Left button allows moving nozzle transplant incense left.4) Nozzle start/stop switch button:If y

33、ou want to manually control the Nozzle start and stop, please put the device to switch to manual mode, start button allows the nozzle to rotate, stop button lets stop rotating nozzle.7、3號(hào)加熱器啟動(dòng)與停止7、3# Heaters start/stop3# Heaters start/stop:If you want to heat the product ,Turn the rotary switch to s

34、tart,Stop button allows the heater to stop heatingPrecautions: If you use a heater, for your product quality, do not arbitrarily change the heating parametersIf you use a heater, do not touch the heater away from the heating zone to ensure your safety.8、追剪移栽操作盒:回原點(diǎn)按鈕、1#步進(jìn)左移/右移、1#主氣缸上/下、1#叉針上/下、1#切刀上

35、/下、急停按鈕、追剪移栽左移/右移、2#主氣缸上/下、2#叉針上/下、追剪開(kāi)/關(guān)、2#切刀上/下、1#/2#切換8、Homing、1#Tape dispense Lift/Right、1#Tape dispense up/down、1#Needle up/down、1#knife up/down、Emergency stop、Tape dispense servo FW/RV、2#Tape dispense up/down、2#Needle up/down、 Tape ON/OFF、2#knife up/down、Tape 1#/2#1) Emergency stop button:Activ

36、ation of the emergency case of an emergency, the system will stop running .2) Homing button:In manual mode, press the Homing button, Tape dispense back to the initial position.3) 1#Tape dispense Lift/Right switch button:If you want to manually control the 1#Tape dispense lift and right, please put t

37、he device to switch to manual mode, Right button allows the 1#Tape dispense to the right ,Left button allows the 1#Tape dispense to the lift.4) 1#Tape dispense up/down switch button:If you want to manually control the 1#Tape dispense up/down, please put the device to switch to manual mode, up button

38、 is Lifting 1#Tape dispense,down button is go down 1#Tape dispense.5) 1#Needle up/down switch button:If you want to manually control the 1#Needle up/down, please put the device to switch to manual mode, up button is Lifting 1#Needle,down button is go down 1#Needle.6) 1#knife up/down switch button:If

39、 you want to manually control the 1#knife up/down, please put the device to switch to manual mode, up button is Lifting 1#knife,down button is go down 1#knife.7) Tape dispense servo FW/RV switch button:If you want to manually control the Tape dispense servo lift and right, please put the device to s

40、witch to manual mode, FW button allows the 1#Tape dispense to the right ,RV button allows the 1#Tape dispense to the lift. 8) 2#Tape dispense up/down switch button:If you want to manually control the 2#Tape dispense up/down, please put the device to switch to manual mode, up button is Lifting 2#Tape

41、 dispense,down button is go down 2#Tape dispense.9) 2#Needle up/down switch button:If you want to manually control the 2#Needle up/down, please put the device to switch to manual mode, up button is Lifting 2#Needle,down button is go down 2#Needle.10) 2#knife up/down switch button:If you want to manu

42、ally control the 2#knife up/down, please put the device to switch to manual mode, up button is Lifting 2#knife,down button is go down 2#knife.11) Tape ON/OFF switch button:If you do not use Tape mechanism, please change switch to the OFF .12) Tape 1#/2# switch button:If you do not use 1#Tape dispens

43、e, please change switch to the Tape 1# .If you do not use 2#Tape dispense, please change switch to the Tape 2# .3、 設(shè)備工作流程 Device Workflow Device Auto working Workers product into The 1# Roller lineNORun or loading button whether in run positionWait workers switch knob to runYESStart 1# and 2# Roller

44、 line NOProduct whether reaches the predetermined positionYES Lifter 2# Roller line Predetermined Lifter productNONO1# Belt whether have productswhether Manipulators is moving product YESYES Start 1# Belt lineChange switch 1# heaters or 2# heaters to start heaterWhether use heaters productYESNO Star

45、t 3# Roller line Measure speed Start 2# Belt lineSpeed compensationYESWhether to use Tape dispense movingWorkers change Tape ON/OFF button to ONTape dispense is go workingWhether there is color sensor signalYESNONOProducts continue to move Spray Products The end故障處理Troubleshooting以下一些方法可以幫助你排除使用中可能會(huì)

46、遇到的簡(jiǎn)單問(wèn)題。Here are some ways to help you rule out the use of simple problems you may encounter.1、 接通總電源后，電源指示燈不亮。處理方法：檢查設(shè)備進(jìn)線的電壓是否正常，如果電壓正常，則電源指示燈故障，更換指示燈即可。1、 After the open main power transmission, power light is off.Processing Method:Check the device voltage power line is normal,if voltage power is normal,then it is the power light indicator,change power light 2、 系統(tǒng)剛啟動(dòng)后，設(shè)備蜂鳴器和燈塔紅燈發(fā)出聲光報(bào)警。2、處理方法：檢查設(shè)備的氣壓是否在8MPa范圍和所有的急停按鈕有沒(méi)有被誤按下，如果有請(qǐng)旋轉(zhuǎn)拔出急停。2、After systems operation ,the buzz and red light is ONProcessing Method: