1、Process factory of the futureChallengesResponding AutomationTHE BRAND IS YOURS!“19852015UNSTABLE SALESVOLUMEtime- Individualization of products- Smaller production orders- Optimized infrastructures and shorter distributiondistances lead to a higher level of availability and less stock keetqyuUNSTABL

2、E SALESVOLUMESHORTER PRODUCTLIFE CYCLE- Pressure to innovate- Intense competitionUNSTABLE SALESVOLUMESHORTER PRODUCTLIFE CYCLETIME-TO-MARKETFASTER MARKETMATURITY- Time pressure due to global competition- The time gap between product approval and market availability is crucial for the successUNSTABLE

3、 SALESVOLUMESHORTER PRODUCTLIFE CYCLEFASTER MARKETMATURITYRELOCATION OFPRODUCTIONS- Flexible productions- Adaptation to local markets- Reduction of production costs- Shorter distribution distancesGlobalization and Individualization require a more flexible production.A flexible production requiresa m

4、odular and adaptable plant structure. Decentralized intelligence for modular plants Motivation How does it work? Live DemoCLASSICAL PROCESS PLANTIEC 61131-3CommunicationEngineeringCommunicationWell known architecture. Continues to be justified for many cases like e.g. Petrochemicals.MODULAR PROCESS

5、PLANTLike using Package Units for example:Centrifuge AgitatorFillingm acFheirnmeenter Tempering machine WITH CENTRALIZED CONTROL INTELLIGENCEMODULAR PROCESS PLANTLike using Package Units for example:Centrifuge AgitatorFillingm acFheirnmeenter Tempering machine WITH DECENTRALIZED CONTROL INTELLIGENCE

6、MODULAR PROCESS PLANTServices For Example:Centrifugate AgitateFillFerment Temper WITH DECENTRALIZED CONTROL INTELLIGENCEFOR ENCAPSULATING COMPLEXITYMODULAR PROCESS PLANT RESPONSIBILITIESPLANT ENGINEERMODULE MANUFACTURERSeparated EngineeringPhDaisffeesrent engineering environments and toolsEngineers

7、DifferentDifferentdont know each working locationscompletion datesotherMODULAR PROCESS PLANT - INTEGRATION ENGINEERINGPLANT ENGINEERMODULE MANUFACTURERQuestions during integration ofmoWhdautleiss :the process function of the module? How to integrate this functionality into aPCS?How to observe theseq

8、uences of this modulewith the PLC of the module? different modules withHfouwnctoiocnoamlmiutnyi?cate How to orchestratedifferent functions?Required a suitable module representation!DIMA - THE ENGINEERING WORKFLOWOrchestration of module servicesby using a batch toolObservation of sequences inside mod

9、ules by using a SCADA- systemModul Type Packagec oPnrtoaciensss :function encapsulated as a s erVvaircieables for communication Abstract description of module HMIs Information about the used statem acIhnifnoermation about diagnosis, archive,The MTP contains all required information of the module in

10、a well defined and machine-able format.DIMA - THE ENGINEERING WORKFLOW USING E!COCKPITOrchestration of module servicesby using a batch tollObservation of sequences inside modules by using a scada-systemModul Type Package contains:Variables for communicationProcess function encapsulated in a service

11、Abstract description of module HMIsInformation about the used statem acIhnifnoermation about diagnosis, archive,AThe MTP contains all required information of the module in a well defined and machine-able format.DIMA - THE ENGINEERING WORKFLOW WITH ADDITIONAL TRANSLATIONOrchestration of module servic

12、esby using a batch tollObservation of sequences inside modules by using a scada-systemSTEP 2Standard EngineeringSTEP 1Translating the MTP in destination formatIn this case no standardized interfaces are required openness is sufficient!DIMA FLEXIBILITY OF INTEGRATION LEVELPossible Module level:Plant units DevicesEquipment groupsPossible Services:Procedures OperationsFunctionsThere are no requirements about the level of modules and corresponding provided services!DIMA HMI ENGINEERINGHMI of the pla