ChinaNovartisInstitutesforBiomedicalResearchCO.,Ltd)生物醫學研究有限公司諾華 (中國NovartisShanghaiCampusPhaseIConstructionProject諾華上海園區一期建設項目AnimalFacilityConstructionWorks動物房建設工程DocumentNo.:C-P178-AF(192)-CSF-MS-000312-AUndergroundDrainPipeMethodStatement地下排水管道方案DesignationNameprintedSignatureDatePreparedByEngineer許明明ReviewedByTechnicalManager馮銬ApprovedByProjectManager龍軍ChinaelectronicssystemengineeringNo.2constructionCO.,LTD中國電子系統工程第二建設有限公司2013-11-15contentTOC\o"1-5"\h\z\o"CurrentDocument"1、 工程概況Projectprofile 1\o"CurrentDocument"2、 編制依據Thebasisofdrawingup 13、 工藝流程圖Processflowdiagram 2\o"CurrentDocument"4、 材料簡介Thebriefintroductionofthematerial 2\o"CurrentDocument"5、管道安裝方法Pipeinstallationmethod 36、施工工藝 Construction process 5施工準備 ConstructionPreparation 5施工方法 Constructionmethod 7施工順序 Constructionsequenee 10\o"CurrentDocument"7、 纟田部節點 Detailedpoint 11管溝節點圖Pipetrenchnodegraph 11清掃口節點圖Cleanoutnodegraph 12套管節點圖Sleevenodegraph 13\o"CurrentDocument"8、施工部署Construction arrangement 148.1現場組織管理機構Siteorganizationmanagementinstitutions..148.2安全及文明施工保障措施Measureforthesafeandcivilizedconstruction 181、工程概況 Projectprofile本工程為諾華動物房項目地板以下排水管道系工程， 包含2個系統，生活污水排水系統，實驗室排水系統。管道采用聚丙烯管，采用承插式連接，管道量約為1100米。各個系統的范圍描述如下：ThisengineeringistheundergrounddrainagepipesystemofNovartisAnimalFacility,whichconsistsoftwosystems,sanitarywastepipingsystems,laboratorydrainagesystem.Pipeadoptthepolypropylenetubesanduseasocketconnection,pipeisabout1100meters.Thescopeofthevarioussystemsisdescribedasfollows:序號No.名稱Name工作內容/系統描述Jobcontent/SystemDescription1生活污水排水管系統SanitaryWastePipingSystem各個生活污水點的廢水將通過管道收集至生活污水收集池，并由提升泵提升輸送至廠區污水管網。 Everylifesewagepointofwastewaterthroughthepipewillcollecttosewagecollectionpool,andbedeliverytothefactorysewagepipenetworkbyliftpump.2實驗室排污系統LabEffluentDrainage實驗室廢水將通過管道收集至實驗室廢水收集池，并由提升泵輸送至廢水中和系統，經實驗室廢水中和站內設備處理后排至室外污水收集池。特殊的實驗廢液將由業主在附近設置的桶槽收集外運處理。Laboratorywastewaterwillbecollectedthroughthepipetothelaboratorywastewatercollectionpool,andtheliftpumpdeliverytowastewaterneutralizationsystem,thelaboratorywastewaterneutralizationinstationequipmentprocessingbacktooutdoorsewagecollectionpool.Specialexperimentliquorwillbepaidbytheownerfromnearbysettingtankcollectoutboundprocessing.2、編制依據thebasisofdrawingup1、《建筑給水排水及采暖工程施工質量驗收規范》 GB502422002諾華生物醫藥動物房項目【排水水施工方案】《CodeforAcceptaneeofConstructionQualityofWaterSupplyDrainageandHeatingWorks》GB50242-20023、《建筑給排水設計規范》GB50015-2009《CodefordesignofbuildingwatersupplyanddrainageGB5001520094、《實驗動物設施建筑技術規范》 GB50447-2008《CodesofLaboratoryanimalfacilitiesbuilding>GB50447-20085、《生物安全實驗室建筑技術規范》 GBT503462004《Biologicalsafetylaboratoryconstructiontechnicalspecification)GBT503462004&《污水綜合排放標準》GB8978-1996《Integratedwastewaterdischargestandard>GB89781996industrystandardsandconstruction7、 諾華相關技術規范industrystandardsandconstructionSeetheexistingnationalspecificationsindustrystandardsandconstruction8、 施工圖紙industrystandardsandconstructionSeetheexistingnationalspecifications3、施工工藝流程圖Constructionprocessflowdiagram施工準備3、施工工藝流程圖Constructionprocessflowdiagram施工準備f套管預埋f測量定位f挖碎石f鋪細沙f管道安裝f灌水實驗f管道驗收f填細沙、碎石回填Constructionpreparation fsleeveembedmentfmeasurepositioning fdiggingthegravelffillfinesandexperimentffpipeinstallationfirrigationpipelineacceptanee ffillfinesand,gravelbackfill4、材料簡介 briefintroductionofthematerialpp管，全稱納米超靜音阻燃耐高溫聚丙烯排水管，是近年開發的新型排水管，具有優良的綜合性能。靜音性能優越，具有高強度、絕緣性好、吸水率低、熱變形溫度高（可長期承受95C的熱水排放）、密度小、結晶度高等特點。有著良好的耐溶劑、耐油類、耐弱酸、弱堿等性能。還具有高度抗蠕變和應力松弛能力，優良的耐磨性，自潤滑性，無毒、環保可回收，是其它工程塑料不能相比的。 PPpipe,thefullnamenanometerultramuteflameretardanthightemperatureresistantpolypropylenedrain,isinrecentyears,諾華生物醫藥動物房項目【排水水施工方案】developmentofnewdrain,mutesuperiorperformanee,corrosionresistanee,hightemperaturecanbeIong-termbearthehotwaterdischarge),impactresistantperformaneeisgood,(95Cnon-toxic,environmentalprotectioncanberecycled.既節PP管的連接管段，熟悉施工前，PP管的常用管件參數，有利于預制最簡潔的Beforeconstruction,befamiliarwiththecommonlyusedPP約管材又提高管道安裝效率。pipefittingsparameters,behelpfulforprecastthemostconcisePPpipeconnectionsection,notonlysavetubeandimprovetheefficiencyofpipeinstallation.Pipeinstallationmethod、管道安裝方法 5(每不使用伸縮節pp管采用橡膠密封圈柔性承插連接，安裝方便快捷，接口緊密， 又可避免如圖2.2管件結構圖所示)，既降低安裝費用，一個連接管件即相當于伸縮節，flexiblesealtherubberUSES水流沖擊管壁時聲音向下一個管件傳遞引起共鳴.PPpipe,usedonotisinstallationconvenientandquick,interfaceclosetogether,socketconnection,telescopicjoint(everyconnectionpipefittingsthatistelescopicjoint,asshowninfigure2.2soundflowimpactfittingchartshows),whichdecreasetheinstallationcost,andcanavoidwhenwalldownapipefittingtransferresonate.:Pipeconnectionstepsandmainpointsareasfollows:管道連接步驟及要點如下管道連接步驟及要點如下1—上擴口(承口) theflaring(socket)下擴口（承口）擴口內密封膠墊4下擴口（承口）擴口內密封膠墊4—上下擴口連接管flaringinnersealrubberpadfluctuationflaringconnectingpipe管道端口處理管道預插入 PipeendsprocessingPipelinepreliminaryinsert1）按所需長度用專用割管器切割管材，去除端口毛刺，再使外沿倒角15-45°Accordingtothelengthwithspecialpipecuttercuttingtube,removeportburr,andthenmakeoutsidetheedgechamfer1515°2）去除管件內密封圈，將直管預插入管件承口底部，在接口處用黑筆一次標記Removedwithinpipesealingring,willstraighttubepreliminaryinsertfittingsocketbottom,intheoutletwithblackpenamark.Interfacecleaning管道實際插入深度標記接口（夏季略少）用紅筆二次標記，為管道安裝時實際插入深度。）抽出直管6-12mm3takestraighttube612mm（summerslightlyless）witharedpensecondarymark,forpipelineinstallationactualinsertdepth.）清潔管件內側及直管外壁后，將密封圈適量用水潤濕，以提高接口密封質量。然后把密封4moistenthe圈放入管件溝槽中。sealingringwithwaterin圈放入管件溝槽中。sealingringwithwaterinoftheputpipefittingssealingringintothegrooveSealingringprocessingandpipeconnection密封圈處理和管道連接Fitting）管件對準直管后，用木質榔頭將管件打入至直管二次標記紅線處。5alignmentstraightpipe,usewoodenhammerwillfittingintotothestraightpipesecondarymarkintheredline.constructionprocess6、施工工藝constructionpreparation 6.1、施工準備諾華生物醫藥動物房項目【排水水施工方案】進場前的施工準備要做好，施工前準備是施工管理的重要環節，準備工作的完善與疏漏直接關系到工程施工能否順利展開，為避免施工管理中的盲目性、隨意性,確保高速、優質、安全、低耗、圓滿地完成施工任務，我公司根據本工程實際情況，周密地根據施工組織設計作好施工前的人員、材料、技術等各項準備工作，做到科學組織，合理安排，計劃在先。priortoconstruction isanimportantEntering theconstruction site, preparationpartoftheconstructionmanagement.Theimprovementoroversightofthepreparatoryworkisdirectlyrelatedtowhethertheconstructioncouldproceedsmoothlyornot.Inordertoavoidblindness,arbitraryintheconstructionmanagement,ensurehigh-speed,high-quality,safe,lowpowerconsumptionandsatisfactorycompletionofconstructiontasks,ourcompanyaccordingtotheactualsituationoftheprojectdoallthepreparatoryworkofthepre-constructionpersonnel,materials,technology,etc,basedonthedesignofconstructionteam.tomakeascientificorganization,reasonablearrangements,planearlier.材料準備：聚丙烯管，成品支架Polypropylenepipes，ProductsupportsMaterialspreparation:機具準備：equipmentandtoolpreparation:主要機具需用計戈U： planforthemainequipmentandtoolpreparation1、 工具要求妥善保管，工具報廢后，不能隨意拋棄，搜集歸類后，統一處理；Toolsrequirepropercareandwhentheend-of-lifeofthetool,youcannotdiscard,collectanddisposaluniformly;2、 材料存儲地配備不少于2具、不多于5具的手提式干粉滅火裝置。Theplacewherethematerialsarestored,equippedwithnotlessthantwoandnotmorethanfiveportabledrypowderfireextinguishingdevices.序號機械或設備名稱nameofequipment型號規格及用途modelandfunction數量amount1照明燈lighting36V/100W、200W5個2（電錘）沖擊鉆impactdrill10?鉆頭配1200W/FT38E2把3polishingmachine磨光機cutthepipes管子切割2把4fatshovel平鏟Diggingtherubble挖碎石2把5prize撬Diggingtherubble挖碎石2把6錘子，氈子hammer,feltDiggingtherubble挖碎石2把諾華生物醫藥動物房項目【排水水施工方案】7threegrade三級配電箱distributionboxK2V空臺2construction method6.2、施工方法sleeveembedment套管預埋1.寬的圍堰導墻，以便填碎石用，管道穿過圍堰采用鍍鋅鋼管土建施工管溝周圍做 200做預埋套管。詳細做法見套管節點圖 Build200widecofferdamguidewallaroundCivilconstructiontrenchnordertofillwithgravel,throughthecofferdampipeusethegalvanizedsteelpipeforsleeveembedment.Detailedapproachseenodegraphmeasurepositioning測量定位2.根據施工圖要求，以廠房定位軸線為基準，尺量地下排水管位置線，以細沙標示碎石開挖位置線shoptheshopdrawings,considerAccordingtotherequirementsofthepositioningaxisasthebenchmark,measurelinepositionoftheundergrounddrainage,usethefinesandtomarkpositionlineofgravelexcavationthegraveldigging3.挖碎石用撬撬開壓實的100mm,碎石開挖采用人工開挖，碎石槽開挖寬度應一邊比排水管大碎石，平鏟鏟出碎石，槽底留一定坡度，Gravelexcavationadoptsartificialexcavation,excavationwidthofoneside

ofthegraveltrenchshouldbe50mmlargerthanthedrainagepipe.Usetheprytoopenthecompactedgravelandusetheflatshoveltoshovelgravel,leftcertainslopeatthebottomoftrenchfillinsand4?鋪細沙厚的細沙，壓實，以保護管道，為了達到更好的壓100mm碎石挖好之后,再在槽底鋪實效果采用有一定濕度的細沙Graveldiggingawell,andthenspreadonthebottomofthechannel2cmthicksand,compaction,inordertoprotectthepipeline,inordertoachievebettercompactioneffectwithfinesandwithacertainhumidity諾華生物醫藥動物房項目【排水水施工方案】drainagepipe排水管urnLQD細沙\Th君 sting冑round-3”6mLQD細沙現有地面-3.6msection剖面側面、ThEexistinggroui）d-8.6m匕x 現有地面_&6m pipeinstallation 5.管道安裝管道的安裝嚴格按照管道的安裝方法和施工規范執行， 管道坡度符合規范，規范標準如下：諾華生物醫藥動物房項目【排水水施工方案】pipeinstallation shouldbecarriedoutaccordingtocodeforconstructionandtheinstallationmethod.Thepipeslopeiscompliantwiththespecification,thespecificationasfollows:塑料排水管道內壁較光滑，結合對多項工程的調研，確定表5.2.3的坡度值Insidewallofplasticdrainagepipeismoresmooth,incorporatethesurveyofthemulti-engineering,decidetheslopevalueoftable5.2.3表5.2.3排水塑料管道的坡度table5.2.3slopofplasticdrainagepipe項次管徑（mm）pipediameter標準坡度（％0）standardslope最小坡度cMinimumsl<￥o）ope150251227515831101264125105516074管道敷設時從最低點開始，按照規范要求丈坡度敷設，依次進行安裝。管道支架米用成品支架，支架只在管溝內設置，支架間距按規范要求設置，規范要求如下：Thepipepavementstartsfromthelowestpointaccordingtotherequiredslope,andinstalloneby one.Thepipesupportadapttheproductsupport.Onlysetthesupportinthetrench,andsettherequiredsupportspacing.Thespecificationasfollows:3.3.9參考中國工程建設標準化協會標準、資料和有關省市規定編寫。Complyaccordingtothestandards,informationoftheChinaEngineeringConstructionStandardization Associationandcodeofrelatedprovinceandcity塑料管及復合管管道支架的最大間距 3.3.9表supportspipeandcompoundpipemaximumspacingoftheplasticTable 3.3.9the公稱直徑（mm）Normaldiameter121416182025324050637590110支架最大間距）（mmaximumspacingofsupportstandpipe立管1.82.02.22.4水平管Horizontalpipe冷水管Coldpipe51.55熱水管Hotpipe0.70.8管道伸出地面部分，先做一個木盒卡在鋼筋中間，以防澆筑混凝土時管道發生移位做法如下圖：Pipeoutofthegroundpart,makeawoodencardinthemiddleofthereinforcement.pouringconcreteincasewhenthepipelinesshiftapproachareasfollows:irrigationexperiment5.灌水實驗用軟管從臨時用水點取水，每個隱蔽管段低的一端用管帽封堵，從高的一端灌水，滿水，水位無水位降，管道連接處無漏水，表示15min之后，用彩色筆畫線標示水位，觀察合格。Usethehosetogetwaterfromthetemporarywaterpoints,usethepipecaptofromthehighend.afterfillingpipe,irrigatesealthelowendofeachhidden15min,observewithcoloredpen,waterdrawthelinetomarkthelevelwithwater,whennowaterlevel drop,noleakageatthepipeconnection,whichmeansthatisqualified.pipelineacceptanee 管道驗收6.管道施工完畢后根據國家規定邀請甲方和監理進行管道施工驗收工作。 pipelinethetocarryoutandinviteAfterfinishingthepipeline,thefirstpartysupervisoracceptaneeaccordingtothenationalregulation.填細沙、碎石回填fillfinesand,gravelbackfill 7.管道驗收完畢后，管道周圍用細沙填實，固定管道，然后碎石回填，用夯機夯實。Afterpipelineacceptaneeiscompleted,usethesandtofillaroundpipeline,firmpipeandbackfillgravel,tampwithtampingmachine.constructionsequenee、施工順序6.3施工順序如下：constructionsequeneeasfollow:arealParea2area3竺area4~vareasParea67、纟田部節點detailedpoint7.1、管溝節點圖pipetrenchfigureFLDORUkAJN刪—P：::唱卄巷netITgijr"電cleanoutfigure、清掃口節點圖7.2SIicons?FLOORELEWIOM?—ddtrcroiiag^1RENCFCbanoutcleanoutfigure柚口勺碾sleevefigure、套管節點圖7.3200minPIPE■m斟SLEEVESSL(GALWIZEDSTEELPIPE)SCREEIDINGWITHCEMENTFOAMINGAGENTSEAL■v> ..■ZJ 0i也、n?AW*樣9 .A?島?"A：迥SLEEVEDETAILconstructionarrangement8、施工部署、現場組織管理機構8.1fieldmanagementagency匝工予三暄m匝工予三暄m壬工逬型duty崗位職責：’管道工程師職責：Theplumbingengineersresponsibilities: A負責本工程施工的設計，設計變更，現場技術指導。ResponsibleforthedesignoftheconstructionoftheProject,designchanges,on-sitetechnicalguidanee參加圖紙會審、處理設計變更、負責向施工人員進行技術交底。 BParticipateinthedrawingsreview,preparationforthedesignchanges,andberesponsiblefortechnicalcommunicationtoconstructionworkers分管施工過程中的一切日常工作。CSub-chargeallthedailyworkduringthewholeconstruction質量員工程師職責：sduties:'Thequalityengineer 嚴格督促各施工通報各分項工程的質量要求和標準，A負責向施工班組進行質量交底，班組按質量標準實行。responsibleforthequality communicationtoconstructionteam,informof thequalityteamconstruction,strictlysupervisethesub-projectofandrequirementsstandardsthetoimplementaccordingtothequalitystandards檢查督促班組自檢，對每天完成的工程進行質量檢查，并完成質量檢查日記錄。B諾華生物醫藥動物房項目【排水水施工方案】Inspectionandsupervisionteamcarryouttheself-test,qualityinspectionofthecompletedworkseveryday,andcompletequalityinspectionrecord.C督促各班組對存在的質量問題進行整改，完善整改報告。Superviseeachteamtorectifyqualityproblems,improvetherectificationreportD負責組織和協調工程的中間驗收和完工驗收。Responsiblefororganizingandcoordinatingtheacceptaneeofthemiddleoftheprojectandcompletion.E負責施工資料的整理和完備。Responsibleforthecollationofconstructiondata安全員工程師職責： sduties:'TheSecurityengineer A負責制定項目安全管理計劃，安全設施要求和預算。Responsibleforthedevelopingtheprojectsafetymanagementplan,securityfacilitiesrequirementsandbudget)B負責員工進場的安全培訓和安全交底。Responsibleforstaffenteringsecuritytrainingandtests,C負責組織每周的安全例會和安全強化培訓。ResponsiblefororganizingtheweeklysafetymeetingsandsafetyintensivetrainingD負責每天的安全日常檢查，安全隱患的整改和處理。Responsibleforthedailysecurityroutineinspections,rectificationandprocessingofsecurityrisksE負責分包商的安全管理，日常安全施工許可的申報。Responsibleforthesubcontractors'safetymanagement,thereporting ofdailysecurityconstructionpermit.F負責協助項目經理進行事故處理和調查，填寫事故與調查報告。Responsibleforassistingtheprojectmanagerforthehandlingandinvestigationoftheaccident,fillingintheaccidentinvestigationreport.諾華生物醫藥動物房項目【排水水施工方案】施工班組職責：sresponsibilities'Constructionteam A認真學習，嚴格執行操作規程，模范遵守生產規章制度。Conscientiouslystudyandstrictlycarryouttheoperationrules,abidebytherulesandregulationsofproduction.B積極參加質量培訓活動，認真執行創優質量交底，不違章作業，服從質量人員的指導。Participateactivelyinthequalityoftrainingactivities,earnestlyimplementtheexcellenee qualitytests,noillegaloperations,subjecttotheguidaneeofthequalitystaff.C發揚團結友愛精神，在創優質量生產方面做到互相幫助、互相監督、對新工人要積極傳授創優質量生產知識。Carryforwardthespiritofunityandfraternity,help eachother,superviseeachother,activelyimparttheexcellencequalityproductionknowledgeonthenewworkersintheproductionofqualityexcellence.D前要對所使用的機具、設備、防護用具及作業環境進行質量檢查，發現問題立即采取改進措施。Firstperformqualitychecksontheuseofmachinery,equipment,protectiveequipmentandworkingenviro