Report

FactoryInspection（工廠檢查報(bào)告）aspartofthePV-module

certificationaccordingtoIEC61215

（該報(bào)告作為按IEC61215

進(jìn)行PV組件認(rèn)證的一部分）

Report-No.:

（報(bào)告號(hào)）TUV工廠檢查流程InspectionofPV-modulemanufacturingsite

PV組件生產(chǎn)現(xiàn)場(chǎng)檢查報(bào)告口Initialfactoryinspection（首次工廠檢查）口Follow-upinspection（年度檢查）Dateoftheinspection: at/from: until:（檢查日期）Participantsoftheinspection:（參與工廠檢查人員）:（公司詳細(xì)信息）Name/Description:（名稱）Street:（地址）Postcode/City:（郵編/城市）Phone:（電話）Fax:（傳真）E-mail:（電子信箱）Web-address:（網(wǎng)址）:（品質(zhì)部經(jīng)理詳細(xì)信息）Name:（姓名）Department:（部門）Phone:（電話）Fax:（傳真）E-mail:（電子信箱）Inspectors’details：檢查者詳細(xì)信息）Name:（姓名）JorgAlthausDepartment:（部門）TestCentreforEnergyTechnologiesPhone:（電話）+49-221-806-2087Fax:（傳真）E-mail:（電子信箱）+49-221-806-13502/14TUV工廠檢查流程Productionatseveralsites:（是否有不同地點(diǎn)的生產(chǎn)線）口Yes NoAddress/esoftheinspectedsite/s:（被檢查的工廠的詳細(xì)信息）Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號(hào)） Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號(hào)） Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號(hào)） Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號(hào)） Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號(hào)）Ambitoftheinspection（ListofproducedPV-moduletypes）申請(qǐng)認(rèn)證的產(chǎn)品列表Anoverviewofproducedmoduletypesistobepresentedinannex1.Hereamoduletypefamilyisdefinedbythedesignandthelistofcomponentsandmaterials.Withinamoduletypefamilyonlymodulesizeandpowerclassmaychange.請(qǐng)?jiān)诟戒?（annex1）中列出所有PV組件的規(guī)格。不同規(guī)格的組件是否屬于一個(gè)系列決定于這些組件的設(shè)計(jì)、零部件和原材料是否一致。同一系列的組件，其不同之處僅在于組件尺寸和功率等級(jí)。Inspectedproductionareas工廠（生產(chǎn)線）地址Existingaccreditation,certificates,permissions,approvals已經(jīng)獲得的鑒定證明、證書、許可、批準(zhǔn)3/14

TUV工廠檢查流程Remark:Adetailedlistispresentedinannex2詳細(xì)列表見(jiàn)附錄2(annex2)4.TestsamplesshippedtoTUVfortheIECqualificationtesting送往TUV測(cè)試的樣品Dateofproduction:生產(chǎn)日期Serialnumbers/description:該樣品的序列號(hào)—5.Productionintheconsideredperiod生產(chǎn)計(jì)劃Actualproductioncapacity:year)—MW pperyear(remark:untiltheendofthis當(dāng)前實(shí)際產(chǎn)能（截止到年底Period: fromununtil時(shí)間Serialnumber: fromtil序列號(hào)-…-… ' -…Remarks：Forinitialinspectiononlyfilloutrighthandboxes首次廠檢僅填寫右邊的空格 6.Componentsandmaterialsfortheproduction生產(chǎn)所用的材料和零部件ThecertificationaccordingtoIEC61215/IEC61646determinestheusablematerialsfortheproduction.Modules,thatarebasedonthesamematerials,componentsandprocessingthatonlydifferinsizeandelectricaloutputpower,formaso-calledproductfamilyortypefamily.材料是否可用需要通過(guò)IEC61215/IEC61646來(lái)決定。用同樣材料、零部件和生產(chǎn)工藝制造的組件，如果僅是尺寸和輸出功率不同的話，可以被稱為同系列組件。Thelargerthediversityofproductsfromamanufacturer,themorematerialsandmaterialcombinationsmustbetested/certified.AllchangesinthemoduledesignandusedmaterialsmustbedeclaredtoTUV.DependingonthetypeofchangeanextensionoftheIECcertificationtothenewmoduletypemayrequiretherepetitionofcertaintests.產(chǎn)品的多樣性越大，需要測(cè)試的材料或材料組合也越多。任何組件的設(shè)計(jì)或材質(zhì)上的變更必須要告知給T0V，我們將根據(jù)變更的實(shí)際情況決定是否需要做一些附加的IEC測(cè)試。Inthissectiontheconformityofthecurrentmoduleproductionwiththecertifiedmaterialsandmaterialcombinationswillbeverifiedbymeansofrandomsamplingofdeliverynotesduringthepastperiodandinspectionofinventoryathand.本部分我們將通過(guò)審核隨機(jī)抽查的過(guò)去的采購(gòu)記錄和檢驗(yàn)庫(kù)存的材料來(lái)驗(yàn)證實(shí)際生產(chǎn)所用的原材料和送樣檢測(cè)的樣品所用的原材料是否一致。Inthefollowingeachmodulecomponentisrepresentedbyoneitem.Ifdifferenttypespecificationsorsuppliersareusedaddsub-items.Theitemnumberistheidentificationnumberforthematerial/componentthatappearsinthemoduletypefamilysheetsofannex1.下面的表格中每一項(xiàng)列|出種材料(零部件)。材料的備用型號(hào)或供應(yīng)商需要列在該項(xiàng)的補(bǔ)充項(xiàng)中，這些項(xiàng)目號(hào)即為列在附錄1(annex1)中的組件所用材料(零部件)的識(shí)別號(hào)。6.1Solarcell(s)電池片Remarks:Useoneitempersupplierandcelltype.Ifnecessaryaddsub-items.Noteallpowerclas-ses/BIN’softhecelltypethatareusedinpr每一項(xiàng)品能填寫一個(gè)供應(yīng)商的一種類型的電池片。如有備用型號(hào)請(qǐng)?zhí)钤谘a(bǔ)充項(xiàng)中。填寫時(shí)需要注明實(shí)際生產(chǎn)中所用的電池片的功率等級(jí)/轉(zhuǎn)化效率。6.1.1Solarcell電池片Type/Specification型號(hào)/規(guī)格 Supplier生產(chǎn)商4/14

TUV工廠檢查流程Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.1.2Solarcell電池片Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.1.3Solarcell電池片Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.2Frontcover上表面Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.3Backsidecover背板Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.4Interconnectioncircuit內(nèi)部連接材料6.4.1Cellconnector內(nèi)連條Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.4.2Stringconnector匯流條Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商5/14

TUV工廠檢查流程Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.4.3Solderingmaterial焊接材料Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Solderingtin焊錫Fluxingagent/paste助焊齊UValidationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.4.4Bypassdiodes旁路二極管Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Type: Qp/n 口Schotky肖特基Specification:規(guī)格-Max.junctiontemperatureTj:最大結(jié)溫1-Max.forewardvoltageVFatIF=A:最大正向壓降1-Max.blockingvoltage:最大反向阻斷電壓Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.5Electricalconnection電氣連接件6.5.1Junctionbox接線盒Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.5.2Adhesiveandsealingcompoundofjunctionbox接線盒所用密封膠和粘合劑Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.5.3Connectingterminals接線盒內(nèi)部接線端子Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.5.4Connectingcable/-plug電纜和插頭Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Cable電纜Plug插頭Validationbydeliverynotefrom:6/14

TUV工廠檢查流程采購(gòu)記錄（時(shí)間、編號(hào)等）6.6Cellencapsulation電池片封裝6.6.1Encapsulationmaterial封裝材料Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Frontsideofthestrings上表面封裝材料Backsideofthestrings背面封裝材料Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.6.2Edgesealing邊緣密封材料Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Insulationtape絕緣帶Sealingcompound密封膠Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.7Frame邊框Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.8Mounting-andattachmentparts安裝用附件Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）6.9Othercomponents其它Type/Specification型號(hào)/規(guī)格Supplier生產(chǎn)商Barcodelabel條形碼Fixingofcells電池片固定材料（如雙面膠帶）Modulelabel組件銘牌標(biāo)記材料Validationbydeliverynotefrom:采購(gòu)記錄（時(shí)間、編號(hào)等）7.Productionprocess生產(chǎn)流程ThecertificationaccordingtoIEC61215/IEC61646alsodeterminesthesequenceoftheproductionprocessaswellasthemainprocessparameters.Howistheprocessmonitored?(barcode,work-progressslip,etc.)生產(chǎn)過(guò)程如何控制？(如條形碼，流轉(zhuǎn)單等)7/14

TUV工廠檢查流程Areintermediatequalitytestscarriedoutduringproduction?是否有過(guò)程中檢驗(yàn)？(Optical/electricalcontrolsteps)(如光、電參數(shù)的控制步驟)7.1Solarcelltabbing將內(nèi)連條焊接在單個(gè)電池片上□Manually手工 □ Automatic自動(dòng) □ External外部加工Supplier/Remarks 供應(yīng)商/備注Numberofsolderingpoints/lines:焊接點(diǎn)的數(shù)量Processparameters;temperatuers,etc.工藝參數(shù)，例如焊接溫度等7.2Connectiontosolarcellstrings將單個(gè)電池片焊接成電池串□Manually手工 □ Automatic自動(dòng) □ External外部Supplier/Remarks 供應(yīng)商/備注Numberofsolderingpoints/lines:焊接點(diǎn)的數(shù)量Min.distancebetweencells:電池片最小間距Distanceholder:有沒(méi)有控制距離的工具口Yes □NoPositioningtolerances:允許位置偏差7.3Connectionofstrings焊接電池串□Manually手工 □ Automatic自動(dòng)Remarks備注Min.distance:電池串最小間距Distanceholder:有沒(méi)有控制距離的工具ZlYes 口No7.4Compilationofmateriallayers(modulesandwich)各夾層材料(玻璃、背板、EVA、聯(lián)接好的電池片)的疊放組合□Manually手工 □ Automatic自動(dòng)Remarks備注(Processing,positioning,trainingofpersonnel,cleanlinessofarea)工藝流程，布局，操作人員的培訓(xùn)，工廠的潔凈度7.5Laminationprocess層壓Type/SpecificationLaminator型號(hào)/規(guī)格說(shuō)明Supplieroflaminator/Remarks供應(yīng)商/備注Type:型號(hào)Vacuumpressure:真空壓力Temperature:溫度Temperatureuniformity:溫度的不均勻度Laminationduration:層壓時(shí)間Gel-Content:交聯(lián)度8/14

TUV工廠檢查流程Maintenanceinterval(oil,membrane):設(shè)備維護(hù)保養(yǎng)周期(換油、層壓時(shí)組件上的覆膜)Processrecording:層壓的工序是否有記錄□Yes □NoHowisguaranteed,thatthelaminatoriskeptinaconditionallowingastableprocess?如何保證層壓機(jī)穩(wěn)定地工作？7.6Curing固化Type/Specificationclimaticchamber烘箱的型號(hào)和規(guī)格說(shuō)明Supplieroflaminator/Remarks供應(yīng)商/備注7.7Electricalconnection電氣連接□Manually手工 □ Automatic自動(dòng)Remarks備注（Warrantyofminimumdistancesbetweenstringconnectors,markingofpolarityforcablesandterminals,personneleducation）如何保證匯流條（主要指供連接到接線盒的不同極性匯流條的引出端）之間的最小距離？電纜和端子的極性是否有標(biāo)注？生產(chǎn)者的培訓(xùn)？7.8Framing安裝邊框□Manually手工 □ Automatic自動(dòng) □ External外部Supplier/Remarks供應(yīng)商/備注邊框的資料（例如材質(zhì)等等），安裝過(guò)程7.9Controlofoutputpower輸出功率控制Type/specificationofsolarsimulator模擬器的型號(hào)和規(guī)格說(shuō)明Supplierofsimulator/Remarks模擬器供應(yīng)商/備注Databaseexistant?是否有測(cè)試數(shù)據(jù)庫(kù)？□Yes □NoRandomorcontinuousoutputcontrol?組件輸出功率的控制（測(cè)量）是隨機(jī)抽樣的還是100%進(jìn)行的？Max.testarea:最大測(cè)試面積（范圍）Non-uniformityofirradiance:模擬器光照不均勻度Temporalstability:時(shí)間穩(wěn)定性MonitoringofIV-curve（singleflash;multiflash;steadystate;correction-factors）?IV曲線的測(cè)試（模擬器是單閃光、多閃光或是穩(wěn)態(tài)？校正因數(shù)）8.Qualityassurance/control質(zhì)量保證/控制Qualitymanagementsystem □Yes □No Since:質(zhì)量管理體系 從何時(shí)開始Qualitymanagementmanual □Yes□No Lastrevision:質(zhì)量手冊(cè) 最后一次修訂9/14TUV工廠檢查流程Qualitymanager 口Yes口NoName:質(zhì)量部經(jīng)理 姓名Remarks:備注Premisesandenvironmentalcondition生產(chǎn)線和倉(cāng)庫(kù)的環(huán)境Itmustbeassured,thattheenvironmentalconditionsintheproductionandstorageroomsdoesnothaveanegativeinfluenceonthequalityofthePV-modules.Thetechnicalrequirementsfortheproductionareasandtheenvironmentshouldbelaiddowninwrittenform.必須要保證，生產(chǎn)線倉(cāng)庫(kù)的環(huán)境不能夠?qū)M件產(chǎn)品質(zhì)量產(chǎn)生不利影響。必須有書面的文件對(duì)生產(chǎn)線和倉(cāng)庫(kù)的環(huán)境的要求作出規(guī)定。Storage/Handlingofmaterials原材料的儲(chǔ)存/處理Descriptionoftheconditions（regulationofstorageprocesses,definitionofmaximumstorageperiods,transportationguidelines,transportationconditions,packaginginstructions）:描述倉(cāng)庫(kù)的情況（倉(cāng)庫(kù)管理的程序規(guī)定，原材料最大儲(chǔ)存期，原材料運(yùn)輸?shù)囊?guī)定，運(yùn)輸條件，原材料堆放的指導(dǎo)書等）Productionareas生產(chǎn)線Descriptionofconditions（transportationconditions,measurestomaintaincleanliness,orderregulations）:描述生產(chǎn)線的情況（運(yùn)輸條件，維護(hù)潔凈度的措施，其它規(guī)定）Test-andcalibrationmethod（controlofoutputpower）測(cè)試和校準(zhǔn)方法（對(duì)產(chǎn)品輸出功率的控制）Withinqualitycontrolthemanufacturerisobligedtouseadequatemethodsforthetestingandcalibration.ThisincludesmethodsforthetemperatureandirradiancecorrectionofthemeasuredmodulecharacteristicstoSTCaswellasthecalibrationofthesolarsimulatorsareaofirradiation.Ithastobeverified,thatthesemethodsaresuitablefortheintendedpurpose.出于質(zhì)量控制的目的生產(chǎn)者必須采取足夠措施來(lái)進(jìn)行測(cè)試和校準(zhǔn)。這包括對(duì)被測(cè)組件在標(biāo)準(zhǔn)測(cè)試條件下溫度和輻照的校正，以及模擬器的輻照區(qū)域的校準(zhǔn)。必須要證明，生產(chǎn)者采取的以上措施有利于達(dá)到目的（對(duì)輸出功率的控制）Forthedeterminationoftheproductiontolerancethemanufacturerhastodisposemethodsfortheestimationofthemeasuringuncertaintyandmakeuseofthem.Fortheestimationofthemeasurementuncertaintyallcontributingcomponentshavetobetakenintoaccount.Adequatemethodsforthecalculationoftheoverallmeasurementuncertaintyhavetobeused.生產(chǎn)者需要想辦法評(píng)估測(cè)試的不確定性并據(jù)此來(lái)確定產(chǎn)品輸出功率的偏差。在評(píng)估測(cè)試的不確定性時(shí)所有相關(guān)的零部件（材料）都需要被考慮進(jìn)去。必須采取足夠的方法對(duì)影響整個(gè)測(cè)試不確定性的相關(guān)設(shè)備進(jìn)行校準(zhǔn)。Descriptionofthemethods（no.ofcalibratedmodulesinuse,recalibrationcyclesforcalibration/referencemodules,timeintervalforinspectionofsolarsimulatorperformance,productiontolerances）描述以下的方法/措施（可使用的校準(zhǔn)過(guò)的組件，校準(zhǔn)周期，標(biāo)準(zhǔn)組件，對(duì)模擬器性能的檢測(cè)周期，產(chǎn)品公差）Handlingoftestandcalibrationequipment對(duì)測(cè)試和校準(zhǔn)設(shè)備的處理Theproductionlinehastobeequippedwithmeasuringandtestingequipmentthatallowsasatisfactoryqualitycontrol（controlofoutputpower,insulationtest,controlofprocessparameters）.Allequipmentthatisusedfortestsorcalibrationhastobecalibrated/checkedonregularbasis.Therehavetobesetmethodsandcyclesforcalibra-tion/check-up.Theequipmenthastobedocumentedinaway,thatshowsclearlythecalibrationstatusanditscycle.生產(chǎn)線上必須配備有測(cè)量和測(cè)試設(shè)備以保證產(chǎn)品質(zhì)量（控制輸出功率，絕緣性能測(cè)試，控制工藝參數(shù)）。說(shuō)有這些用于測(cè)試或校準(zhǔn)的設(shè)備必須定期校驗(yàn)和檢查。必須有相關(guān)校準(zhǔn)檢查的周期和方法的相關(guān)規(guī)定。必須有設(shè)備的臺(tái)帳或校準(zhǔn)計(jì)劃以指出設(shè)備的校準(zhǔn)狀態(tài)和周期。Listoftheusedmeasurementandtestequipment（calibrationmodules,temperatureandpressuresensors,IV-curvemeasuringequipment,regulationforstorageofmeasuringequipment）:測(cè)試和校準(zhǔn)設(shè)備的歹U表（標(biāo)準(zhǔn)組件，溫度傳感器，壓力傳感器，IV曲線測(cè)量設(shè)備，儲(chǔ)存測(cè)量設(shè)備的規(guī)定）Documentationofprocessdata數(shù)據(jù)記錄Fortheprocessing,storingandbacktracingoftestandprocessdata,thesemustbedocumentedinanadequateway.Therecordingofthedatashouldallowaprocessmonitoringwhichshowspossibletendencies為了可以對(duì)測(cè)試和生產(chǎn)過(guò)程數(shù)據(jù)進(jìn)行處理、存儲(chǔ)和回溯追蹤，這些數(shù)據(jù)必須有可靠的方法來(lái)歸檔記錄。對(duì)記錄的數(shù)據(jù)要進(jìn)行監(jiān)測(cè)，分10/14

TUV工廠檢查流程析其數(shù)據(jù)的趨向Descriptionofthemethods(database,powerclasses,serialno.):方法描述(數(shù)據(jù)庫(kù)，功率等級(jí)，序列號(hào))8.5Directingoffaultyproducts對(duì)不合格品的處理Theproductionprocessmustdisposeofregulationsandmethods,whichhavetobeapplied,ifthequalitycontrolshowsafaultyproductoraproductisoutsidetheproductiontolerances.生產(chǎn)流程中需要規(guī)定，如果在質(zhì)量控制過(guò)程中發(fā)現(xiàn)有問(wèn)題的產(chǎn)品或者輸出超出公差允許范圍的的產(chǎn)品，應(yīng)該如何處理)Howisthecourseofeventsdetermined,ifafaultyproductisfound?發(fā)現(xiàn)不合格品后的處理過(guò)程8.6Warranty對(duì)產(chǎn)品的保證Product產(chǎn)品Module組件功率outputpower:1—years Guaranteeconditions:保證年years年Didtheinspectionshowanydeficiencies?廠檢過(guò)程中發(fā)現(xiàn)了問(wèn)題嗎？口severe