1、文件名稱耐壓測試作業(yè)指導(dǎo)書Work instructions for Proof-voltage tests文件編號WI-031版本E生效日期頁次1 /51.0 目的 Purpose規(guī)范耐壓測試作業(yè)規(guī)程，確保產(chǎn)品的電氣安全性能符合標(biāo)準(zhǔn)要求。Pressure testing norms order to ensure that products meet the electrical safety performance standards.2.0 范圍 Scope適用于本廠電氣安裝完備之成品燈具的耐壓測試。Apply to the factorys products complete the

2、installation of electrical lamp voltage of the test.3.0 測試儀器 /工具 Testing equipments / Tools 耐壓測試機(jī) Pressure tester4.0測試步驟Test Step測試前準(zhǔn)備 Test preparation測試前先檢查各電器部件是否完好，確認(rèn)OK后，打開總電源開關(guān)；Before the test, please check whether the electrical equipment parts is good, and then open the switch after be sure is

3、 OK.調(diào)整漏電電流旋扭至適當(dāng)位置(具體見4.1.7對照表)；Adjustment current leakage to the appropriate location (see 4.1.6 specific schedule)設(shè)定測試時(shí)間：依待測體之規(guī)格要求設(shè)定定時(shí)器的測試時(shí)間(使用定時(shí)器必須將定時(shí)器開關(guān)置于“開”的位置)；Set test time: according to test specifications body set timer test time (using the timer switches must be placed on position)測試電壓的設(shè)定：將

4、定時(shí)器開關(guān)置于“關(guān)”的位置，并確認(rèn)“輸出”指示燈未顯示及耐壓輸出表指針是否歸 零位，然后按“測試”按鈕，順時(shí)針調(diào)整耐壓輸出旋鈕至適當(dāng)位置(具體見4.1.7對照表)；Test voltage settings: timer switch will be placed off position and confirm that output light output voltage and did not show whether the zero-table pointer, and then press the test button and adjust the voltage output

5、 clockwise Knob to the appropriate location (see 4.1.6 specific schedule)若在準(zhǔn)備狀態(tài)時(shí)已設(shè)定好耐壓輸出值則不需按測試按鈕，無輸出則不必調(diào)整耐壓輸出按鈕。If in the preparation of state has set a good voltage output value is not subject to the test button, without having to adjust the output voltage output button.將耐壓機(jī)接地線與測試棒短路，耐壓機(jī)“不合格”指示燈燈亮

6、，并發(fā)出蜂鳴聲，此時(shí)除非按“重復(fù)”按鈕，否則無法回到準(zhǔn)備狀態(tài)，確定耐壓機(jī)正常；反之為不正常。the ground wire of proof-voltage machine and test rod are short-circuit, fail indicator lights is light and have aate tobeep sound, except press the“ repeat “ button in this time, otherwise no way to return back to ready stdetermine the normal voltage, o

7、r abnormal.各國燈具設(shè)定之漏電電流、耐壓輸出值、試電時(shí)間對照表：文件名稱耐壓測試作業(yè)指導(dǎo)書Work instructions for Proof-voltage tests文件編號WI-031版本E生效日期頁次2 /5、內(nèi)容銷售國家Sales state 漏電 電流 LeakaeCurr ent輸出 電壓Outpu t voltag e試電 時(shí)間Test Time測試部位Test components測試方法 Method of test1.美國加拿大可移式Protable0.5mA1500V3SA、向極性的帶電 部件之間。Between the Different polarity

8、 of the charged components.B、帶電部件與燈 具的金屬部件 之間。C、Between the charged component with hardware compont通過開關(guān)動作可以 成為/、同極性的帶 電部件之間。Turn on/off the switch can to be differencepolarity of thecharged components“A”測試部位的測試方法為：用測試線 夾夾住產(chǎn)品電線的正極或負(fù)極，用高壓棒接 觸產(chǎn)品電線的另一極，若擊穿則不合格。Themethod of test componentA : ClampinPosit

9、ive or negative of product wire by cord clip , high- voltage rod contacts the other polarity, if the breakdown , it shows disqualification.“B”測試部位的測試方法為：用測試線 夾同時(shí)夾住產(chǎn)品電線的正極和負(fù)極，用高壓 棒接觸產(chǎn)品金屬部件，若擊穿則不合格。Themethod of test component B : ClampinPositive or negative of product wire by cord clip , high- voltage

10、 rod contacts the hardware component, if the breakdown , it shows disqualification.“C”測試部位的測試方法為：用測試線 夾同時(shí)夾住產(chǎn)品電線的正極和負(fù)極，用高壓固定式5mA1500V2.歐洲I類5mA1800V3Sn類5mA3750V3.中國國內(nèi)I類1mA1600V3Sn類1mA3750VStates set the lighting of leakage current, voltage output value of electric test of time table:g thg th文件名稱耐壓測試作業(yè)

11、指導(dǎo)書Work instructions for Proof-voltage tests文件編號WI-031版本E生效日期頁次3 /5棒接觸產(chǎn)品開關(guān)部件的四周，若擊穿則不合 格。 The method of test componentC :Clamping the Positive or negative of product wire by cord clip , high- voltage rod contacts around component of switch, if the breakdown , it shows disqualification.4.1.7將耐壓機(jī)接地線與測

12、試棒短路，耐壓機(jī)“不合格”指示燈燈亮，并發(fā)出蜂鳴聲，此時(shí)除非按“重復(fù)”按鈕，否則無法回到準(zhǔn)備狀態(tài)，確定耐壓機(jī)正常；反之為不正常。Pressure to drive grounding line with the stick to test short-circuit, pressure machine, failed light is light, and a beep sound, except this time by repeat button, or not ready to return to the state machine to determine the normal pre

13、ssure ; To the contrary is not normal.測試方法Test測試過程中使用定時(shí)器時(shí)：In the process of testing the use of timers:.首先將定時(shí)器的切換開關(guān)置于“開”的位置；First timer switch will be placed on position;.定時(shí)器設(shè)定在所需之測試時(shí)間；Set the timer in the time required for testing;.按耐壓輸出之測試按鈕，定時(shí)器開始計(jì)時(shí)，計(jì)時(shí)完成后自動切斷耐壓輸出；Put the output voltage of the test

14、button, the timer start running, a time after the completion of the output voltage automatically cut.漏電電流大于設(shè)定電流時(shí)，耐壓輸出立即切斷，會立刻送出不合格信號(“不合格”指示燈燈亮，且發(fā)出蜂鳴警告聲)，此時(shí)除非按“重復(fù)”按鈕，否則無法回到準(zhǔn)備狀態(tài)；Leakage current than the current setting, the voltage output cut off immediately, we would be immediately sent unqualified

15、signal ( failed indicator lights, and issued a warning beep sound), at this time unless repeat button, otherwise it is impossible to back to the state of preparedness;測試過程中不使用定時(shí)器時(shí)：In the process of testing the use of non-timers:.測試時(shí)間不超過1分鐘或者不需要使用定時(shí)器，可將定時(shí)器開關(guān)定在“關(guān)”的位置；Test time is not more than 1 minut

16、es or do not need to use the timer, timer switches can be set at off position;.順時(shí)針方向旋轉(zhuǎn)耐壓輸出旋鈕，直到得到所需要的電壓值進(jìn)行測試；文件名稱耐壓測試作業(yè)指導(dǎo)書Work instructions for Proof-voltage tests文件編號WI-031版本E生效日期頁次4 /5Clockwise rotation output voltage knob until the voltage needed to get value for testing;.漏電電流大于設(shè)定電流時(shí)，會立刻送出不合格信號(“

17、不合格”指示燈燈亮，且發(fā)出蜂鳴警告聲)，此時(shí)除非按“重復(fù)”按扭，否則無法回到準(zhǔn)備狀態(tài)。Leakage current than the current setting, it will immediately send the signal failure ( failure indicator lights, and issued a warning beep sound), at this time unless repeat button, otherwise it is impossible to return to readiness.歐洲、國內(nèi)燈具試電部位為燈頭、燈身、開關(guān)、插頭四

18、個(gè)部位分別試電。Europe, the domestic electric lamps test site for the lamp, lamp body, switch, plug in four parts, respectively, test.測試完成后，各旋扭必須歸原位，最后關(guān)掉電源開關(guān)。Test is completed, each button need restore and finally turn off the power switch.5.0 測試頻率及點(diǎn)檢要求Inspection frequency and testing requirements耐壓測試為生產(chǎn)線需

19、100%測試項(xiàng)目。Proof-voltage testing need 100% test items for the production line耐壓測試儀每小時(shí)由操作人員將耐壓儀電壓值調(diào)至100伏以下，將高壓棒與儀器地線端接觸形成短路，測試時(shí)儀器發(fā)出報(bào)警及NG指示燈亮起表示儀器合格，并填寫耐壓測試點(diǎn)檢記錄表。 Operator will work theproof-voltage equipment below the 100 V voltage an hour, contact the high-voltage rod with equipment ground wire to be

20、short circuit, alarm sound and NG indicator light is light , it shows the qualified, and fill out the the record form of proof-voltage test按復(fù)位鍵”，測試儀恢復(fù)至正常狀態(tài)。Press the reset button to restore the normal state.品質(zhì)判定Quality determination通過以上測試當(dāng)出現(xiàn)蜂鳴器發(fā)出尖叫聲及“不合格”指示燈亮?xí)r，則耐壓測試結(jié)果不合格；反之則合格。When the above test bu

21、zzer sounded screams and unqualified light is light, then pressure test results failed; otherwise qualified.耐壓測試儀的維護(hù)和保養(yǎng)Maintenance of the Proof-voltage tests為了防止意外觸電的發(fā)生，請不要打開機(jī)器的蓋子，本現(xiàn)器內(nèi)部所有零件絕對不需要用戶維護(hù)，如機(jī)器有異 常，由廠家或?qū)I(yè)的維修員維護(hù)；In order to prevent the occurrence of accidents of electric shock, do not open t

22、he lid of the machine, the device is the internal parts of all users do not need no maintenance, machinery, such as unusual by the manufacturers or maintenance staff to maintain professional;本測試儀：輸入電源線、測試線、測試插座和相關(guān)附件等每年至少要仔細(xì)檢驗(yàn)和校驗(yàn)一次，以保護(hù)使用者的 安全和機(jī)器的精確性；The tester: enter the power cord, test lines, test sockets and related accessories at least once a year to carefully test and calibration at one time, in order to protect the safety of users and the accuracy of the machine;隨時(shí)保持儀器之清潔，每天使用前后應(yīng)用棉布擦試儀器外殼，以保持機(jī)身