1、Better Air Is Our BusinessAAF潔凈室產品及FFU簡介AAF Cleanroom Products & AstroFan FFUAAF潔凈室產品及FFU簡介CONTENTS 目錄Cleanroom Product Overview 潔凈室產品介紹Testing Methology 測試方法FFU Testing FFU測試EC FFU System 直流FFU系統FFU生產設備簡介FFU機組特性及應用Cleanroom Products潔凈室產品High Efficiency Filters 高效過濾器 HEPA & ULPA效率99.95% - 99.9995% 0

2、.3mAstroCel II AstroPakAstroCel IAstroVeeAstroCel III 4000 Cleanroom Products 潔凈室產品效率99.99% - 99.999995% MPPSFM-IIPharmaGelTMAstroFan FFUMEGAcelTM HEPA Box 高效送風口AstroCel II & TMCleanroom Products 潔凈室產品Ceiling System 吊頂系統Ceiling Grid吊頂龍骨Cleanroom Lighting 潔凈燈具ASTROFAN FFU 風機過濾器機組Self-Contained Stainl

3、ess Steel Housing 箱體、風機/馬達及過濾器一體Rigid, Walk-On Construction 堅固，可在上面行走High Performance Fan/Motor 高效率的風機/馬達Low Noise Level 低噪音High Total External Static Pressure 100Pa 高機外靜壓Compatible With Wide Range Of Ceiling Grids 適用于任何款式的龍骨系統 Available in Electrical Commutated (EC) and with Variable Voltage (VV) C

4、ontrol 可采用直流馬達或無級調速ASTROFAN FFU 風機過濾器機組FM IITesting Methodology測試方法Cold DOP - Heterogeneous polydispered aerosol having broad Particle size distribution : 3.0 micron 99+% 0.7 micron50+% 3 min/min) Average air velocity - 90+ 10ft/min (0.45+ 0.05m/s) 平均面風速(laminar flow condition) Sequential counting s

5、ystem 連續計數系統Filter Testing 過濾器檢測Automatic Scanning 自動掃描If the air velocity distribution test is done, it will print out a map showing the filter face velocities over 8 points for a 600 x1210 filter. Typically, the air velocity is within + 20%.風速的均勻度同時被檢測。典型均勻度為+ 20%Standard defines a leak is a hole

6、which would produce a local penetration of 0.01% with an upstream concentration of 100%.按標準，當上游濃度100%時，下游濃度檢測到0.01%穿透則視為泄漏Leak Test 檢漏測試Filter Testing 過濾器檢測Leak Repair 泄漏修補Filter Leaks 0.01% are patched. 0.01%的泄漏點可以修補Filter media is patched with medium or adhesive. 采用聯膠或介質修補For any one leak - maximu

7、m area of patch is 2 in2 (13cm2). 任何一個泄漏點不可超過2 in2For the filter, the patching is limited to a maximum of 1% of the face area (IE-RP-CC001-3).根據IE-RP-CC001-3標準，過濾器泄漏點的修補面積不可超過過濾器面積的1%Leak Test ReportFilter Testing Report 過濾器檢測報告Leak Found ReportFilter Testing Report 過濾器檢測報告Defect Map Filter Testing

8、Report 過濾器檢測報告Air Velocity Test ReportFilter Testing Report 過濾器檢測報告 Fan Filter Unit TestingFFU測試FFU Testing Chamber FFU測試臺The FFU Testing Chamber is specially designed to maintain an environment with room temperature of 24oC and ambient noise level below 35dBA for measuring : 特別設計的FFU測試臺可在室溫24oC 及背景

9、低于35dBA的無響室內測量： air velocity 風速Probe Velocity Anemometer 風速計 noise level 噪音 Sound Level Meter 噪音計 external static pressure 機外靜壓 Air Flow Micromanometer 壓力表 filter pressure 過濾器壓損 Air Flow Micromanometer 壓力表 electrical characteristics 電力參數Power Meter 功率表Schematic Diagram of FFU Testing Chamber FFU測試臺示

10、意圖FFU Testing Chamber FFU測試臺Air Velocity Test 風速測量The Probe Velocity Meter is used to measure the average air velocity at 8 points, 300mm below the FFU. For accurate readings, data is only recorded after the probe is stationary for at least 5 seconds. 風速在FFU過濾器出風面下300mm處測量8個點的平均風速。為得到準確地數值每點測量時測點需保持

11、最少5秒時間。12345678Illustration of Measuring PointsNoise Level Test 噪音測試Noise level is measured at 1 meter below the filter surface with the Sound Level Meter. Prior to the test, the ambient noise level is recorded. 噪音的測試在過濾器出風面下1米的位置測量，測試前要先測量背景噪音。FFU MANUFACTURING 風機過濾器機組生產線TUNRRET PUNCHER 高速沖床BENDING

12、 MACHINE 折彎機FFU ASSEMBLY ROOM FFU組裝車間 AAF Astrofan FFU DC-System FFU 直流控制系統 First, which type of DC motor? BRUSH DC motor 有刷直流馬達Requires carbon brushes to commutate (drive) motor需要碳刷來換向（驅動）馬達BRUSH-LESS DC motor 無刷直流馬達Does not require carbon brushes to commutate motor.不需要碳刷換向EC Motors What is an EC m

13、otor? impeller just mounted on rotor葉輪直接裝在轉子上Rotor (rotating part) outside;轉子（轉動部件）外置Stator (fixed part) inside;定子(固定部分）內置AC Motor交流馬達Stator of EC MotorEC馬達的定子Printed Circuit Board印刷電路板External rotor motor 外轉子馬達AC and EC perfectly matched 完美組合 fans風機 very low noise超低噪音 highly efficient高效率 external r

14、otor motors外轉子馬達highest efficiency over wide speed range 在更廣的速度范圍中具有最高的效率very low heat loss generated 低熱損 controllers控制器all control and EMC functions built in 所有控制器和電磁兼容內置What is DCSYSTEMS ?ECSYSTEMSUnique features 獨特的特色special winding design特殊的繞線設計= no bearing currents = 無軸承電流patented new soft“ com

15、mutation 有專利的新的“軟”換向= no commutation noise = 無換向噪音new low ripple“ magnets 新的“低渦流”磁場= no vibration 無震動Motor Efficiency 馬達效率Cleanroom 無塵室Efficiencies of AC versus EC motors AC 和 EC 馬達效率比較fractional horsepower motor systems (including drive efficiency)部分驅動電機系統（包括驅動效率）三相交流電容馬達罩級馬達Standard AC induction m

16、otors 標準交流感應電機P1 n3 63% fan speed風機速度 = 25% motor load馬達負荷1400 kW1 kWMotor load馬達負荷 P / Pnom馬達效率AC & DC FFU COMPARISON直流及交流型 FFU 技術參數及運行費用比較AC & DC FFU COMPARISON直流 及 交流 型 FFU 技術參數及運行費用比較AC & DC FFU COMPARISON直流 及 交流 型 FFU 技術參數及運行費用比較 Softstart軟啟動Benefits 優點no current surges during start-up 啟動時無高峰電流

17、low torque load to bearings and structure 軸承和結構低負荷no sequenced startup required 無需順序啟動Startup Current = 3.5 * Nominal Current(運行電流)Startup Current of AC Fan交流風機的啟動電流ebm交流馬達的啟動電流主電流Startup Current Nominal Current(運行電流)No need forsequencedfan start after power failure停電后無需順序啟動Startup Current of EC Fan

18、C: 電機啟動比例主電流Benefits 優點wide supply voltage range 200V 277 V電壓范圍寬100V 130Vlowest possible current 可能達到的最低電流minimum installation cost 最小安裝成本Power Factor Controller “PFC” (功率因子控制器)EC-SYSTEMSEC-i integrated 集成 R3G400 e.g. fan for 1200 x 1200 FFU with Integrated electronicsR3G400 e.g. fan for 1200 x 1200

19、 FFU300 W SMPS w/ active PFCextremely low noiseEC-SYSTEMS HistoryR3G400 e.g. fan for 1200 x 1200 FFU500 W active PFC Commutation low noise199620002004400 W integratedactive PFCno commutation noiseEC-i EC-集成Controller控制器Motor馬達Drive驅動Fan風機Setting設置EC controllability EC-iMainsSettingBenefits 優點 Less w

20、iring 更少線路 Less labour 更少人力 Easy to commission容易實現 Foolproof installation安裝簡易Lowest wiring labour and costEC-SYSTEMS EC-i Filter-Fan-Units (FFU)Networked with ebmBus 用ebmBus的網絡Controlling and Monitoring 控制和監控Visualization 可視High Efficiency 高效No Harmonics (active PFC power-factor controller)無諧波(積極功率因

21、子控制器)Fan-Modul3D fans sizes 310, 355, 400200 - 277 V motor with integrated electronicsUp to 400 W with RS485 ebmBUS we name it: EC-i (EC-integrated集成)EC-SYSTEMS EC-i R3G400 with integrated electronicsActive PFC積極功率因子EMC / EMI filters up to 400 W with RS485 ebmBUSR3G400-XX00-XA3D fan size 400 200-277

22、V motor with integrated electronicsR3G400-XX00-XA3D fan size 400 200-277 V motor with integrated electronicsEC-SYSTEMS EC-i R3G400 with integrated electronicsActive PFC積極功率因子EMC / EMI filters 電磁兼容過濾up to 400 W with RS485 ebmBUSR3G400-XX00-XA3D fan size 400 connector box and LED displayOptional Conne

23、ctor BoxRJ45 for RS485 ebmBUSLED signal “power on”EC-SYSTEMS EC-i R3G400 with integrated electronicsR3G310-XX00-XAPower max 400 WSupply200 277 VAC / 50 60 Hz電源100 130 VAC / 50 60 HzR3G400- XX00-XAR3G355- XX00-XA3D fans with EC-motor Integrated commutation with RS485 ebmBUSEC-SYSTEMS EC-系統 EC-i R3G31

24、0, R3G355, R3G4002 x 43 x 44 x 4FFU1,200 m/h1,800 m/h2,400 m/hMains Current without PFC is 50% higher than with PFCw/o PFC沒有功率因子Power Factor= 0.53Current IRMS = 0.96 A with active PFCPower Factor= 0.99 Current IRMS = 0.64 APFC Power Factor Correction 功率因子校正RMS Mains Current實際電流Imains mAPFC Power Fac

25、tor Correction功率因子校正true RMS current w or w/o active PFC有無功率因子的實際電流比較不帶功率因子帶功率因子R3G400-AD25-60 air flowFan rotates clockwise ! 風機順時針轉動External rotor motorFan switched on, produces air flow from sucking to discharge side 風機啟動,產生從入口到出口的空氣流1,450 rpm2,500 m/h 250 PaP1 = 345 WattSoft-Braking軟制動（Soft-煞車）F

26、an switched off, driven by high pressure at discharge 風機停止, 被出口高壓驅動Fan rotates counter-clockwise !風機逆時針轉動External rotor motorair flow250 Pa250 Pa 970 rpm1,980 m/h 250 Pa .07 NmReverse Rotation反方向轉動Start soft brake40 rpm after 4.2 secondsIdling reverse at 250 Pa 970 rpmR3G400-AD25-60Fan switched on,

27、soft braking decelerates from 970 rpm to 40 rpm within 5 seconds風機啟動, 軟啟動在5秒鐘內從970 rpm 減到40 rpm Fan rotates counter-clockwise !風機逆時針轉動External rotor motorair flow250 Pa250 Pa 40 rpm1,790 m/h 250 Pa .57 NmR3G400-AD25-60Reverse Rotation反方向轉動Softstartbegin soft brake40 rpm after 4.2 secondsIdling rever

28、se at 250 Pa 970 rpm在250 Pa 970 rpm時反方向轉動1613 rpm after 12,5 sec. R3G400-AD25-608 x RS485=248 FFU1-31 FFU1-31 FFU32 xControl Diagram 控制系統圖The Intelligent Master Gateway with IP Enable Module provies interface up to 3 Master RS485 interface and a 10 Base-T port(RJ45 connector). The IP Enable Controll

29、er provides an ease of use for system integrator. User can plug the controller to any LAN points connected to a Network follow by a simple software configuration and it is ready for operations. 智能型主網關可以連接3個RS485接口及10級 T接口(RJ45聯接器)。它可以很方便地連接上任何局域網，加上簡單的程序設定便可運行。The Master gateway is configurable by p

30、rogram to 主網關可以以三種方式控制 Control 3 sets of 31 FFU 直接控制三組的31臺FFU OR 或 One set of 255 repeaters for direct replacement for upgrading system 控制255個路由器已升級現有系統 OR 或 Master/Slave gateway: Each Master can connect up to 255 Slave. 主/次網關控制：每個主網關控制最多255個次網關Master Gateway 主網關Slave Gateway 次網關Software Features 軟件

31、特性 Cleanroom Layout for easy FFU location identify, including Zoom In/Out 可視潔凈室平面圖可方便顯示FFU運行狀態及故障FFU位置 FFU Error reporting by print out, e-mail, alarm output FFU 錯誤報告可以打印，電郵及信號輸出的形式及時產生 Master Gateway output/input connected to BMS or fire alarm system 主網關的信號輸出/輸入可以連接去用戶的自控系統或火警系統 FFU time switch set

32、ting of high/low speed for energy saving 在不同工作時間的高/低轉速設定可以節省能源 Multi level user name and password protection 多層用戶及密碼保護 控制系統具有分級管理功能 (共分5級) 每級具有不同的管理權限,由低到高管理權限依次整加 每個管理等級可以設定多個管理員,每個管理員具有不同的密碼 不同管理等級的管理員憑密碼登陸系統,并可執行改管理等級的管理權限 系統會自動記錄不同管理人員登陸和離開系統的具體時間,以備查詢 控制系統具有能耗管理和分析功能 可以實時顯示每一臺/每組或設定的每個區域以及全部FFU的實際能耗 可以按比例示意圖形式分析不同區域能耗 可以提供不同區域/組別日平均能耗成本分析曲線圖Software L