1、焊線參數(shù)最佳化之研究專題成員：胡鴻生經(jīng)理趙一虎主任蔡大川課長陳俊源先生一、選題理由此產(chǎn)品為制程能力不足之老問題，因此希望能藉由此次學(xué)習(xí)DOE的機(jī)會進(jìn)行諸項試驗，期能從各項實驗數(shù)據(jù)之比較，確定焊線機(jī)臺之最佳參數(shù)，進(jìn)而改善良品率及提升生產(chǎn)力。二、實驗條件a.KAIJOFB-131焊線機(jī)b.RHESCAPTR-1000推力機(jī)c.SPTUTS-18B-C1-16XL瓷嘴d.TANAKAM3TYPE金線、特性要因分析CALIE|善教能定不引盟板謝蟹小宮第TIME不宜POSTT1MF喘溺”良酒外解干兄L日就去SEARCHSPFF.Ti;SEARCHHEIGHT4SER4良運州不富疑n后妹晶片不良廣用扇不日

2、原場料不良型照SEARCHFUHCL-T：遑*十言*空在人骨操作不常JPFOBERTS為何鉀掠不良四、實驗因子篩選表USPOWERUSTIME十CSEARCHFORCE十D溫度十FSEARCHHEIGHT十GSEARCHSPEED十HPRETIME十IPOSTTIME十J壓板USCALIB十K金線芯片支架人員操作教育訓(xùn)練認(rèn)識系統(tǒng)*1.凡是屬于母數(shù)之小要因請打其余打*2.技術(shù)力篩選請用符號表示：+）（色|（雨五、第一階段直交配置（2N）1.因果水平對照表因子我琥水率交互作用12B*gFORCEAAlA2-4USPOWERBBlB2Y<<USTIMECClC2SEARCHFORCEDD

3、ID2溫度FFlF24SEARCHHEIGHTGG1G2SEARCHSPEEDHHlH24PRETIMEI12CHANGTIME.*我J2CHANGDELAYKKIK2.注意：兩水平是否符合兩極化原則2.點線圖六、（L16）直交配列表列號NO12345678910111213141511111111111111112111111122222222311122221111222241112222222211115122112211221122612211222211221171222211112222118122221122111122921212121212121210212121221212

4、12111212212112122121122122121212112121322112211221122114221122121221121522121121221211216221211221121221七、實驗指示書(16)11111111111312222211221122.13.311122211222222983.09163122112221178.22.2714111111111119.71.64155122111212278.72.0236211221221254.90.171472222221112117.75.11282211212111112.92.92912121211

5、2120.91.27910121212112165.41.95611212121112242.90.21012121211121256.81.12513212122121112.70.44414211222212177.61.65715112212211244.50.22816112211222177.61.65BALLSHEAR:I11111111J111111DATAROW/COL12345678910111213141519.7111111111111111120.9211111112222222254.9311122221111222277.6411122222222111112.75

6、12211221122112242.9612211222211221144.5712222111122221177.6812222112211112265.4921212121212121256.8102121212212121219811212212112122121112.912212212121211212122.113221122112211221117.71422112212112211278.71522121121221211278.216221211221121221BALLSHEARCPK:I1111111IJ111111DATAROW/COL12345678910111213

7、14151.6411111111111111111.2721111111222222220.1731112222111122221.6541112222222211110.4451221122112211220.261221122221122110.2271222211'I'11,1112222111.6581222211221111221.9592121212121212I121.12102121212212121213.09112122121121221212.9122122121212112123.31132211221122112215.1142211221211221

8、122.02152212112122121122.2716221211221121221BALLSHEAR:1B8977.56218977.56291.4987449.86286*A2425.56212425.56224.7211713.0698*H1685.10211685.10217.174458.91174*D1455.42211455.44214.833577.62197*AB1335.90211335.90213.615436.95080*F490.62251490.62255.0003932.20412J460.10251460.10254.6893352.03273C290.70

9、251290.70252.9628211.08146e686.8175898.116788.26464St=17807.79t=91,7353F>=12.2*F>=5.59*BALLSHEARCPK:B13.1769113.176949.4045548.3341*AB5.475615.475620.5298319.5014*BC2.14622512.1462255.5409067.03665A1.392411.39245.2205674.21442BK1.2202511.220254.5780263.57281F0.688910.68892.5829131.58061CF0.616

10、22510.6162252.3104311.30852C0.12602510.1260250.4725090.52672e1.86770.26671413.9247t=86,0752St=26,7103F>=12.2*F>=5.59*八、BALLSHEARCPK交互作用回應(yīng)圖1 .本回應(yīng)圖分析之交互作用為AB貢獻(xiàn)率為18.8%2 .因子組合比較表A1B11.64+1.27+0.22+1.651.195A1B21.95+1.12+2.02+2.271.84A2B10.17+1.65+0.44+0.20.615A2B23.09+2.9+3.31+5.13.63 .交互作用回應(yīng)圖特性K九

11、、BALLSHEAR交互作用回應(yīng)圖1 .本回應(yīng)圖分析之交互作用為AB貢獻(xiàn)率為6.8%2 .因子組合比較表A1B119.7+20.9+44.5+77.640.675A1B265.4+56.8+78.7+78.269.775A2B154.9+77.6+12.7+42.938.025A2B298+112.9+122.1+117.7112.6753 .交互作用回應(yīng)圖1201004020B1Al3H.G2SA2收因子JCROSSTABLE因子輯性簟一一一_.AB：CDFGHIJKABECB.RCEC1BALLSHEARA2B2D2H2A2B2保箸桂*埠宜獻(xiàn)率%13497872.BALLSHEARCPKB

12、2A2B2麋著率窠*直疏李4713解合疑隹修件A2B2,22口2A2B2都箸因孑解析BALLSHEAR:Al=(lP.7-b20.>K4,5-h77.6+65.4+515.8+7E,7478.2)/&=55.225A2<54.Q+77l>lZ7M2.g+5g,ll29+1221+1177)/8=7.35*BK197+20A54.好775+12.7-+42.P+44,>77,6，有335BX65.4+5ti.3Si112.e+t221+117：7+7X73.Ty8=P1235*D197+2。9+12.7+429+9/112g+7&.了十7&

13、3;D2-(54.Q+77&M4577.fi+65,445+122.14117.7)/&=77.075,t,HHlP+20.i27H2+65.4+56,8+1221+117.7)/57.275H2=(54,9W7.6-M45+77.6+311,P+73.7+78.2yg=77.S*BALLSHEARCPKB1=(1,04+1.27+0,17+1.65+0,44+0.2f0.22+Ll55y8=0.90B2=(1.35-1,124-3.0-2.?+3,31+5.1+2.02t2.27yE=2.72+交互作用解析：BALLSHEAR:A1B1=(15.7-H20.P+44.577.

14、S>4=M0,675A1B2=(ffi.4b5S.8+7芯74-7S.2)M=6P.775AIB1=(54.卅77.6+127+42gy4=38,025A2B2=(P&H129+122.1+117.7)/11VBALLSHEARCPMAlBl=(1.64M,27+0.224-l,fi5y4=1.195ALB2=(1.55+1.12+202+2.27/4=1.E4A2BH0.17+1.65+0.44+0.2泗=0.615A2B2-<3,0?i-2.9+3.31+5.卜一、第二階段直交配置（3N）1.因子水平對照表因子代虢水舉交互作用123B'gForceAAlA2A3

15、-4USPowerSearchForceBDBlDIB2D2B3D34SearchSpeedHHlrH2H312.點線圖3.實驗常數(shù)項MUSTimeC溫度FSearchHeightGPreTimeIChangeTimeJChangeDelayK十二、L27313直交配列表列號No1234567891011121311111111111111211112222222223111133333333341222111222333512222223331116122233311122271333111333222813332221113339133333322211110212312312312311

16、212323123123112212331231231213223112323131214223123131212315223131223231162312123312231172312231123312182312312231123193132132132132203132213213213213132321321321223213132213321233213213321132243213321132213253321132321213263321213132321273321321213132十三、實驗指示書（27）1111111111111911卜卜1111111111181.51.8

17、71021111222222222103.51.351331111333333333110.52.162141222111222333105.11.562651222222333111116.12.2866122233311122289.81.541171333111333222110.21.68248133322211133397.21.751291333333222111111.82.31102123123123123118.21.14511212323123123187.41.181712212331231231296.51.481613223112323131297.22.462314

18、2231231312123110.82.1715152231312123231109.32.432162312123312231115.62.6141723122311233121182.67271823123123卜123101.22.383193132132132132104.41.54203132213213213111.21.962521313232132132190.91.3219223213132213321114.71.827233213213321132110.41.3518243213321132213111.51.720253321132321213114.51.81222

19、6332121313232195.12.79827332132121313289.11.89BALLSHEAR:1H930.31402465.15706.2927127.2091*D323.09402161.54702.185436.09415AB312.20814788.052031.055900.57475B229.90512114.95251.555092.85367A45.37854222.689250.306943.56290e1034.8781473.9198959.7053St=2875.778t=40,6622F>=6.51*F>=3.74*BALLSHEARCPK

20、:1B1.95200720.9760039.6919829.7072*AB1.55908140.3897703.8705219.6216A0.36369620.1818481.805802.75404H0.33916220.1695811.683992.33772D0.26907420.1345371.335991.14833e1.409829140.10070244.4310t=55.5689St=5.892851F>=6.51*F>=3.74*BALLSHEAR:1A45.37851102.8555106.022104.6442B229.9051100.4555107.2111

21、05.8553AB169.6540107.4333101.311104.7774ABB142.5540101.2777105.811106.4335e157.2718106.8222105.522101.1776e95.48740102.2777104.366106.8777e217.1207100.5106.377106.6448e204.1918102.7777102.355108.3889D323.0940100.7111109.077103.73310H930.314096.67777106.033110.81111e44.36962104.8333105.888102.812e54.

22、03185106.4777103.822103.22213e262.4051102.4888102.122108.911St=2875.778BALLSHEARCPK:3AB0.3219181.9888881.741111.952224ABB1.2371622.1033331.978881.65e0.0063401.8266661.944441.911116e0.0584511.9444441.832221.905557e0.2938961.7822221.866662.033338e0.0197851.9322221.877771.872229D0.2690741.8977771.772.0

23、144410H0.3391621.741.938882.0033311e0.1767181.8755551.805552.0011112e0.3696512.0588881.798881.8244413e0.4249852.0655551.768881.84777St=5.892851十四、第二階段實驗結(jié)論1.使用LSD手法期望找出操作WINDOW2.Ballshear顯著因子（*）HLSD=t（。e、a=t（14、0.01）=2.977X2.18381=6.5012由于H2與H3只差4.778小于LSD(6.5012),表示H2與H3相互差異不顯著，但BALLSHEAR特性值愈大愈好，所以選

24、取H2與H33.BALLSHEARCPK非常顯著因子(*)BLSD=t(We、a)=t(16、0.01)=2.921*0.103312=0.30177B20.28444B3由于B2與B3只差0.28444小于LSD(0.30177),表示B2與B3相互差異不顯著，但BALLSHEARCPK特性值愈大愈好，所以選取B2與B34.最適條件：A:B'gFORCE60100B:USPOWER100120D:SEARCHFORCE60100H:SEARCHSPEED1214十五、第三階段再現(xiàn)性實驗實驗條件:B'gFORCEAA1-A3USPOWERBB2-B3USTIMECC1-C2SE

25、ARCHFORCEDD1-D3溫度FF1-F2SEARCHHEIGHTGG1-G2SEARCHSPEEDHH2-H3PRETIMEI0CHANGETIMEJ0CHANGEDELAYK0實驗結(jié)果實驗后81,2278.8271.556858改善前推力4n干口Min改善篌Two-SampleAnalysisResults1.BALLSHEAR十六、檢定統(tǒng)計IR939.SHEARIR939B.SHEARPooled115511552310SampleStatistics:NumbrerofObs.81.765482.523882.1446Average125.1121055.96590.538Variance11.185432.495624.301Std.Deviation818181MedianDifferencebetweenMeans=-0.758442Conf.IntervalForDiff.inMeans:(EqualVars.)Sample1-Sample295Percent(UnequalVars.)Sample1-Sample2-2.741881.2252308D.F.-2.742531.225651423.7D.F.RatioofVariances=0.118481Conf.IntervalforRatioofVariances:0PercentSample1v