1、In-process Non-conforming Product Control FlowStep/PhaseCustomerQAMEGPEPCResourceSPEC NO.Control pointProblem Detection. Measurement /inspection / analysisequipments. Product spec. 52-31-0000-0058. 52-31-0250-0002. 52-31-0600-0001. 52-31-0750-0001. 52-31-0840-0001ProblemVerification. Product spec. 5

2、2-21-0000-0004. Cycle timeSegregation. Identificationstamp/label. Segregation area. 52-21-0000-0004Disposition. Measurement /inspection / analysisequipments. Product spec. 52-21-0000-0004Sorting. Measurement /inspection / analysisequipments. Product spec. 52-21-0000-0004Rework. Reworkequipments. Rew

3、ork procedure. 52-21-0000-0004. Rework cycle time. Rework rateMRB. 52-21-0000-0004CustomerNotification. Customer Spec. E-mail. Phone. 52-21-0000-0004. Response timeQA Buy-off. Identificationstamp/label. 52-21-0000-0004Next Process. QDN. MRB . 52-21-0000-0004. Productidentification &tracedability

4、QDN / MRBAnalysis. QDN record. MRB record. Excel. 52-21-0000-0004Problem EvaluationIs the problem valid ?Rework ?In Out YesNo Issue QDNWaive?QA buy off Issue Rework Control SheetYesFailedNo Identification & SegregationPass?NoYesSortingKeep & Analysis QDN / MRB NoQA MonitorCall a Rework Meeti

5、ng Arrange the Rework Accept ?Issue MRBMRB SigningIn Customer Spec?Product On HoldInform CustomerApprove?Follow MBR DispositionNext ProcessPassedYesRework YesNoYesScrapInputOutput. QA monitor record. QDN sheet. QDN. Validation result. Travel card. Travel card withQND stamp. Problem evaluationreport.

6、 Corrective Actions. Yield Report. Rework ProcedureAcknowledgementAnd Control Sheet. MRB sheet. MRB. Customer approval. QDN. MRB. Travel card withQDN stamp. QA buy off records. Travel card withQDN stamp &Release stamp. QND/MRB analysisreport製製程程中中不不良良品品管管制制流流程程前前製製程程: 製製程程中中檢檢驗驗與與測測試試 / 製製程程管管制制

7、步步驟驟Step/Phase客客戶戶品品管管製製造造工工程程生生管管資資源源文文件件號號碼碼管管制制點點問問題題發發現現. 測測量量 / 檢檢查查 /分分析析 設設備備. 產產品品規規格格問問題題確確認認. 產產品品規規格格. 回回覆覆時時間間 隔隔離離. 識識別別標標籤籤/印印章章. 隔隔離離區區處處置置. 測測量量 / 檢檢查查 /分分析析 設設備備. 產產品品規規格格檢檢查查. 測測量量 / 檢檢查查 /分分析析 設設備備. 產產品品規規格格重重工工. 重重工工 設設備備. 重重工工 流流程程. 重重工工時時間間. 重重工工比比率率特特採採客客戶戶通通知知. 客客戶戶規規格格. 電電子子

8、郵郵件件. 電電話話. 回回覆覆時時間間QA驗驗收收. 識識別別標標籤籤/印印章章下下一一流流程程. QDN. MRB . 產產品品鑑鑑別別 & 追追蹤蹤QDN / MRB分分析析. QDN record. MRB record. Excel主主要要指指標標 : 1) 客客戶戶 LAR下下製製程程: 矯矯正正 & 預預防防方方法法 / 出出貨貨流流程程 / 報報廢廢流流程程 / 客客戶戶通通知知流流程程 / 管管理理審審查查PAGE: 1 OF 2問問題題分分析析評評估估確確認認是是否否成成立立?重重工工?規規格格內內超超過過規規格格YesNo發發出出QDN特特採採?QA驗驗收

9、收收收集集需需要要重重工工的的產產品品，提提出出重重工工需需求求判判退退No指指定定隔隔離離區區隔隔離離允允收收?NoYes檢檢查查保保留留& 分分析析QDN / MRBNoQA檢檢查查安安排排重重工工提提出出材材料料審審查查單單MRB簽簽核核客客戶戶規規格格內內?扣扣留留產產品品通通知知客客戶戶同同意意?依依理理下下一一製製程程允允收收Yes重重工工YesNoYes報報廢廢NoYesNo輸輸入入輸輸出出. QA 檢檢驗驗表表單單. QDN . QDN. 確確認認結結果果. 工工單單. 工工單單Reject章章. 問問題題分分析析評評估估報報告告. 矯矯正正方方法法. 良良率率報報告告. 重重工工管管制制單單. 材材料料審審查查單單. 材材料料審審查查單單.客客戶戶同同意意. QDN. MRB