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2023TianjinVocationalEducation
InternationalizationCurriculumStandardDevelopmentProjectAchievements
Majorname:CNCTechnology
CourseName:CNCTurningandMillingProcessing(Elementary)
College:TianjinLightIndustryVocationalTechnicalCollege
ProjectLeader:ZhaoHui
Tuesday,October29,2024
I.BasicCourseInformation
CourseName:CNCTurningandMillingProcessing(Elementary)
CourseNature:Professional(Skills)Course
Credits:4credits
SuggestedClassHours:64classhours
ApplicableMajors:CNCTechnology,MoldDesignandManufacturing,MachineryDesignandManufacturing,MachineryManufacturingandAutomation(IntelligentManufacturing),IntelligentManufacturingEquipmentTechnology.
II.CourseNatureandTasks
(I)CourseNature
CNCprocessingtechnologyiscurrentlywidelyappliedintheprocessingandmanufacturingindustryglobally.TherapiddevelopmentoftheCNCprocessingindustryhasalsoputforwardhigherrequirementsforCNCprogrammingandoperationtechnologypersonnel.
CNCTurningandMillingProcessing(Elementary)isaprofessional(skills)coursefortheCNCTechnologymajorandanelectivecourseforothermajorsinthemajorgroup.Tocarryoutthecoursestudy,studentsshouldhaveknowledgereservesindrawingrecognition,tolerancefit,andotheraspects.TheprerequisitecoursesincludeMachineryDrawing,ToleranceFitandMeasurementTechnology,MachineryDesignBasics,MachineryManufacturingBasics,etc.Thefollow-upcoursesincludeEngineeringInnovationTraining,CAD/CAMTraining,CNCProcessingTechniqueTraining.
ThecoursenatureofCNCTurningandMillingProcessing(Elementary)ismainlyreflectedintheaspectsofspecialtytechnology,practicaloperation,careerorientation,skillcultivation,standardizationandcertification,safetyandstandardization,andcontinuousdevelopment.LearnersneedtomastercertainbasicknowledgeofmachineryprocessingandtheworkingprinciplesofCNCmachinetools.Itemphasizesthecombinationoftheoryandpractice.Studentsnotonlyneedtolearntheoreticalknowledgebutalsoneedtomasterskillsthroughpracticaloperations.StudentsneedtobefamiliarwithandoperateCNClathesandmillingmachines,completingtheentireprocessfromcomponentdesigntoprocessing.Itfocusesoncultivatingstudents'practicaloperationskillsandproblem-solvingabilities.Itemphasizessafetystandardoperatingprocedurestoensurethatstudentscanoperateunderthepremiseofcomplyingwithsafetystandards.
CNCTurningandMillingProcessing(Elementary)isaprofessionalskillscoursethatfocusesonpracticaloperationandtechnologyapplication,aimingtocultivatestudents'practicaloperationabilityandprofessionalquality,enablingthemtobecompetentforrelevantworkinthemanufacturingindustry.
1.Specialty
Technologyspecialty:ThiscourseisapartoftheMachineryManufacturingandAutomationmajor,focusingoncultivatingstudentstomasterthebasicoperationskillsandprogrammingcapabilitiesofCNCmachinetools.
Applicationspecialty:Thecoursecontentiscloselyintegratedwithactualproductionrequirements,emphasizingthecombinationoftheoryandpractice,enablingstudentstodirectlyapplythelearnedknowledgetoindustrialproduction.
2.PracticalOperation
Operationskills:Thecourseemphasizesthecultivationofstudents'hands-onabilities.Throughalargeamountofactualoperationtraining,studentscanproficientlymastertheoperationmethodsofCNClathesandmillingmachines.
Techniquepractice:Studentswillparticipateintheactualtechniquedesignandprocessingprocess,completingtheentireworkflowoperationfromcomponentdesigntoprocessing.
3.CareerOrientation
Employmentorientation:Thecoursecontentdesigniscloselyalignedwithenterpriserequirements,enablingstudentstoquicklyadapttoemploymentpositionsaftergraduationandbecompetentforjobssuchasCNCprogrammingengineers,processingtechnicians,andmachinetooloperators.
Vocationalskills:Thecoursefocusesoncultivatingstudents'practicaloperationabilityandproblem-solvingability,enablingstudentstopossessthebasicskillstoworkinthemanufacturingindustry.
4.SkillCultivation
Technologyskills:Throughcoursestudy,studentscanmasterthebasicskillsofCNCprogramming,includingtheapplicationofGcodesandMcodes,aswellasprogramming.
Comprehensiveskills:Inadditiontotechnologyskills,italsocultivatesstudents'abilitiesintechniquedesign,qualitytesting,equipmentmaintenance,andotheraspects.
5.StandardizationandCertification
Industrystandards:Thecoursecontentcomplieswiththestandardsofrelevantdomesticandforeignindustries,suchasISOstandards,enablingstudentstounderstandandoperateaccordingtothestandards.
Vocationalcertification:Aftercompletingthecoursestudy,studentshavetheopportunitytotakerelevantindustrycertificationexamsandobtaincorrespondingqualificationcertificates,suchasCNCprogrammersandCNCoperationtechnicians.
6.SafetyandStandardization
CampusSafetyEducation:Thecourseemphasizessafetystandardoperatingprocedurestoensurethatstudentscomplywithsafetystandardsduringthepracticaltrainingprocessandpreventaccidentsfromoccurring.
Operationstandards:Studentsneedtostrictlyfollowstandardoperatingproceduresforpracticaltrainingandcultivategoodprofessionalhabits.
7.ContinuousDevelopment
Lifelonglearning:Thecourseencouragesstudentstodevelopthehabitofcontinuouslearning,adapttotherapiddevelopmentoftechnology,andconstantlyimprovetheirowntechnologylevel.
Careerdevelopment:Throughcoursestudy,studentscanlayasolidfoundationforfuturecareerdevelopmentandpossesstheabilitytocontinuouslylearnandimprovethemselves.
8.InternationalPerspective
Technologyfrontier:ThecoursecontentincludesthelatestCNCtechnologyandtechniques,enablingstudentstounderstandthedevelopmenttrendsofCNCtechnologyinternationally.
Cultureintegration:Thecourseintroducesprofessionaltermsandindustrystandardsfromdifferentculturalbackgrounds,cultivatingstudents'abilitytocommunicateacrosscultures.
9.ComprehensiveAbilityCultivation
Teamcollaboration:Thecoursecompletespracticaltrainingprojectsthroughteamcollaboration,cultivatingstudents'teamworkability.
Problem-solving:Thecoursefocusesoncultivatingstudents'innovationawarenessandproblem-solvingability,encouragingstudentstotrydifferentmethodsandtechnologiesinpracticaltraining.
10.ProfessionalQuality
Professionalethics:Thecourseemphasizesprofessionalethicseducation,cultivatingstudents'spiritofintegrityanddedication.
Environmentalprotectionawareness:Thecourseemphasizesenvironmentalprotectionawareness,enablingstudentstotakemeasurestoreduceenergyconsumptionandprotecttheenvironmentintheirwork.
(II)Coursetasks
Thecourserevolvesaroundthecultivationrequirementsof"beingabletoproficientlymastertheoperationofCNCmachinetools,performcomponentprocessingprogramming,etc."inthetalentcultivationplanoftheCNCTechnologymajor,aligningwithjobpositionssuchasCNCprogrammingengineers,processingtechnicians,andmachinetooloperators.Itabsorbsnewstandardsandnewtechnologiesoftheequipmentmanufacturingindustry.BasedontheEPIPteachingmode,withCNCprocessingequipmentasthecarrier,combinedwiththecurrentdevelopmentofCNCturningandmillingtechnology,guidedbyactualengineeringprojects,andorientedtowardspracticalapplication,whilefocusingonbasictheoreticaleducation,itemphasizespracticalskillstrainingtocultivatehigh-levelskilledtalentswithaninternationalperspective,excellentscientificinquiryability,andproblem-solvingability.
III.ProfessionalCoreLiteracyandCourseObjectives
(I)ProfessionalCoreLiteracy
ProfessionalThinking
(1)Abilitytocorrectlyanalyzethetechniquesoftypicalcomponentssuchaspinshafts,handles,groovedwheels,andthreadedholes,selectsuitablemachinetools,clamps,cuttingtools,tools,andgauges,determinereasonablecuttingdosages,andformulatecorrectCNCprocessingtechniqueroutes;
(2)PossesstheprogrammingandmachinetooloperationabilitiesforrelativelysimplecomponentsonCNClathesandCNCmillingmachines;
(3)Abilitytoindependentlysolvegeneralissuesthatariseduringtheprocessingprocess;
(4)UnderstandthedevelopmenttrendsoftheCNCtechnologymajorintheregionandglobally,andbefamiliarwiththedifferencesinprofessionaltermsindifferentlanguageandculturalbackgrounds.
(5)UnderstandtheconstituentpartsoftheCNCturningandmillingprocessingsystemandthemutualfunctionsbetweentheparts,understandtheconceptofleanproduction,seekmethodstoreducewasteandimproveefficiency,andinthefaceoftherapiddevelopmentofnewtechnologiesandtechniques,beabletoquicklyadaptandmasternewknowledge.
InnovationAbility
Throughtheteachingofthiscourse,itaimstohelpstudentsbecomefamiliarwiththedevelopmentandrequirementsoftheequipmentmanufacturingindustryandCNCtechnology,formarelativelyclearcareerplan,masterknowledgeandskillsrelatedtoCNCprocessing,beproficientinusingtheprogrammingandoperationmethodsofmainstreamCNCsystemssuchasFANUC,GSK,andKND,beabletoimprovetechnology,optimizeprocessingprocedures,eliminatecommonfaultsintheprocessingprocess,andcontinuouslyenhancetheirownlogic,rigor,andscientificnatureinpractice;familiarizewiththeinternationalanddomesticlaws,standards,andpracticessetbydifferentcountriesinthismajor;beabletoreadprofessionalbooksandarticleswrittenbyforeignscholars.
LearningAbility
Throughtheteachingofthiscourse,itaimstohelpstudentsrecognizetheimportanceoflearning,haveastrongwillingnesstolearnandcontinuouslearningability,haveanopenattitudetowardslearning,havegoodlearninghabits,beabletoshareandupdateknowledgeinatimelymanner,andbeabletoformulateeffectivelearningplansandadoptefficientmethodstoquicklylearntherequirednewknowledgeaccordingtotaskrequirements,makingcontinuouslearninganormindailylife.Possessanopenlearningattitudeandactivelyfacenewopportunitiesandideas,beabletotolerateuncertainandunfamiliarthings.Respectandappreciateindividualandculturaldifferences,beempathetic,andbewillingtoviewissuesfromdifferentperspectives.Haveaprofoundunderstandingandprideinthelocalculture.Studentscannotonlyacquirethenecessarytheoreticalknowledgeandoperationskillsbutalsolearnhowtolearneffectively,whichiscrucialfortheirfuturecareerdevelopment.Possessinggoodlearningabilityhelpsstudentsmakecontinuousprogressandachievesuccessintheircareers.
SocialResponsibility
AsCNCprocessingspecialtytechnologypersonnel,inadditiontopossessingtechnicalcapabilitiesandprofessionalknowledge,theyshouldalsoassumecorrespondingsocialresponsibilities,includingprofessionalethics,safety,environmentalprotection,etc.Throughtheteachingofthiscourse,itaimstohelpstudentsformintegrity,trustworthiness,andasenseoftheoverallsituation,andbeabletoactivelyserveenterprisedevelopment.HaveastrongsafetyawarenessandbeabletoperformdailymaintenanceonCNCmachinetoolstoensurethenormaloperationofequipment.Simultaneously,haveastrongenvironmentalprotectionawarenessandbeabletoactivelytakemeasurestoreduceequipmentenergyloss,reasonablyhandlewaste,andavoidpollutiontotheenvironment.Throughcultivation,studentscannotonlymasterthenecessaryskillsbutalsoestablishthecorrectprofessionalattitudeandsenseofsocialresponsibility,whichisveryimportantfortheirfuturecareerandpersonalgrowth.Professionalpersonnelwithastrongsenseofsocialresponsibilitycannotonlybringpositiveimpacttosocietybutalsogainmorerespectandtrustintheircareers.
5.InternationalCommunication
Throughtheteachingofthiscourse,itaimstohelpstudentsformastrongsenseofethnicandculturalidentityandrespectfordiverseculturalvalues,havearelativelybroadinternationalperspectiveandstronglanguagecommunicationability,advocateprofessionalism,havestrongexecutionability,haverelativelystrongteamcollaborationability,beabletocollaboratewithpeoplefromdifferentculturalbackgrounds,differentdisciplinarybackgrounds,anddifferentinterestrelationships,andbeabletoflexiblyswitchroles.Possesstheabilitytounderstandtheworldprofessionallyandcommunicateeffectively,beabletouseforeignlanguagestoeffectivelycommunicatewithpeoplefromcorrespondingcountries;possesstheabilitytocopewithunfamiliarenvironmentsandsuddenchallenges.
(II)CourseObjectives
Takingtheprofessionalcoreliteracyasthebasicrequirementofthiscourse,throughrichteachingcontentanddiversifiedteachingforms,helpstudentscontinuouslyenhancetheirlearningabilityandinternationalcommunicationability,enablestudentstouseCNCmachinetoolsandCNCmachinetoolprogrammingmanuals,etc.,accordingtocomponentdrawings,machineryprocessingtechniquedocuments,andprocessingtaskrequirements,performCNCturningprogrammingandprocessingforsteppedshaftcomponentswithcharacteristicssuchasexternalthreadsandexternalgrooves,andperformCNCmillingprogrammingandprocessingforplanesolidcomponentswithcharacteristicssuchasprotrusions,internalgrooves,andfixedholes,tomeettheprocessingaccuracyandotherrequirementsofdrawingrequirements;beabletoperformdailymaintenanceonCNCmachinetools;possesstheabilityofCNCmachinetoolintelligenttestingandmanagement,continuouslyimprovetheprofessionalqualityofbeingseriousandresponsible,strivingforexcellence,andconstantlyinnovating,formcomprehensiveabilitiesthatmeettherequirementsoftheposition,andlayasolidfoundationforsubsequentcourselearningandengaginginprogramming,processing,andotherworkintheequipmentmanufacturingindustry.
IV.CourseStructure
(I)CourseStructure
BasicModules
Thebasicmodulesarecompulsorycontent,mainlyorientedtowardsjobpositionssuchasCNCprogrammingengineersandequipmentoperators.Usingthe5typicalcomponentsofatypicalcam-drivenintermittentmotioninstitutionascarriersandfivetypicalprojectsasthemainline,itfocusesonintroducingtheprofessionalknowledgeandoperationskillsrequiredfortheturningprogrammingandprocessingofpinshafts,handles,anddriveshafts,themillingprogrammingandprocessingofdrivingwheelsandgroovedwheels,andthethreadedholeprogrammingandprocessingofdriveshaftsanddrivenshafts.Thesebasicmoduleswillprovidetraineeswiththeknowledgeandskillsneededtoenterhigher-leveltraining.Throughthestudyofthesemodules,traineeswillbeabletounderstandthebasicprinciplesofCNCmachinetools,masterrelevantknowledgeofmaterialselectionandprocessingpreparation,andpossesspreliminarydesignandprogrammingcapabilities.
ExpansionModules
Theexpansionmodulesareelectivecontent,mainlyorientedtowardsjobpositionssuchasequipmentmaintenanceandworkshopmanagement.Thecontentisinterspersedin6typicalworktasks,enablingstudentstoperformdailymaintenanceonCNCmachinetoolsandpossesstheabilityofCNCmachinetoolintelligenttestingandmanagement.Theexpansionmodulesnotonlydeepenstudents'understandingofCNCturningandmillingprocessingbutalsoimprovetheirpracticaloperationability.Throughthestudyofthesemodules,studentswillbeabletobettercopewithvariouschallengesinactualworkandpossesstheabilitytosolvecomplexissues.
(II)ClassHourArrangement
Thebasicmodulesarecompulsorycontent,aimingtoprovidestudentswithbasictheoreticalknowledgeandoperationskillsofCNCturningandmillingprocessing.Theexpansionmodulesareelectivecontent,aimingtofurtherenhancestudents'comprehensiveabilities,especiallyknowledgeinaspectssuchasequipmentmaintenanceandworkshopmanagement.
Table1TeachingModuleandTeachingProjectSuggestedClassHourAllocationTable
Module
TeachingProject
SuggestedClassHours
BasicModules
Project1PinShaftTurningProgrammingandProcessingTraining
14
Project2HandleTurningProgrammingandProcessingTraining
14
Project3DriveShaftTurningProgrammingandProcessingTraining
12
Project4DrivingWheelMillingProgrammingandProcessingTraining
12
Project5GroovedWheelMillingProgrammingandProcessingTraining
12
ExpansionModules
Project6DriveShaftandDrivenShaftThreadedHoleProgrammingandProcessingTraining
8
PerformDailyMaintenanceonCNCMachineTools
6
V.CourseContent
Project1PinShaftTurningProgrammingandProcessingTraining
CNClathesareefficientautomaticprocessingtools.Throughreasonableprogrammingandcorrectoperation,high-accuracycomponentprocessingcanbeachieved.UnderstandingandmasteringthebasicconceptsofCNClathes,cuttingtoolselection,clampusage,gaugereading,andprogramminginstructionsarecrucialfortheefficientuseofCNClathes.
Throughthestudyandimplementationofthisproject,studentsareledtopersonallyexperiencetheexcellentperformanceofCNClathes,deeplyunderstanditssystemarchitectureandcoretechnologiesthroughactualoperation,andlayasolidfoundationforsubsequentin-depthlearning;itaimstoenablestudentstomasterthefunctionalcharacteristicsofCNClathesandtheirkeyfunctionsinthemodernmanufacturingindustrythroughintuitiveexperienceandcomprehensivecognition,andembarkontheexplorationjourneyofintelligentmanufacturingtechnology.
BypersonallyoperatingCNCmachinetoolsandexperiencingthebasicoperationworkflowsuchasstarting,procedureloading,workpiececlamping,cuttingtoolselectionandreplacement,andprocessingparametersetting,themaincontentofthisprojectisasshowninTable2:
Table2PinShaftTurningProgrammingandProcessingTrainingMainContent
tasks
Name
Learningcontent
Task1
LearnKeyKnowledgePoints
(1)CNClathedefinition:mainlyusedforcuttingprocessingofinternalandexternalcylindricalsurfaces,internalandexternalconicalsurfaces,complexrotaryinternalandexternalsurfaces,cylindricalandconicalthreads,etc.ofshaft-typecomponentsordisc-typecomponents;
(2)CNCmachinetoolworkingprinciple:automaticallyprocesscomponentsaccordingtotheprogrammedprocessingprocedure;
(3)CNClathecomposition:CNCdevice,bed,spindlebox,toolpostfeedsystem,tailstock,hydraulicsystem,coolingsystem,lubricationsystem,chipconveyor,etc.;
(4)CNClathetypes:verticalCNClathes(suitableforlargerdisc-typecomponents)andhorizontalCNClathes(suitableforshaft-typecomponentswithlongeraxialdimensionsorsmalldisc-typecomponents);
(5)CK6150eCNClathecharacteristics:flat-bedstructure,two-pointsupportatfrontandrearends,three-gearsteplessspeedregulation,precisionballscrewdrive,manualthree-jawself-centeringchuck,andfour-positionCNCtoolpost;
(6)CK6150eCNClathemainparameters:maximumturningdiameter,spindlerotationalspeedrange,spindlemotorpower,X/Z-axisstroke,etc.;
(7)Turningprocessingcharacteristics:haverelativelyhighworkpiecerotationalspeedandlargecuttingdepth(highefficiency),cancompleteprocessingtaskssuchasinternalandexternalcylindricalsurfaces,endfaces,conicalsurfaces,grooves,andthreads(wideprocessingscope),economicprocessingaccuracyisgenerallyIT9-IT7,andprecisionturningaccuracycanreachIT5;
(8)Cuttingtoolclassification:high-speedsteelcuttingtools,carbidecuttingtools,diamondcuttingtools,etc.;
(9)Turningtooltypes:solidturningtools,weldingturningtools,clampedturningtools,indexableturningtools;
(10)Cuttingtoolselection:basedonprocessingtype,cuttingtooltype,toolholderdimensions,andinsertselection;
(11)Clampdefinition:usedtofixtheprocessingobjectandmakeitoccupythecorrectposition;
(12)Chucks:manualthree-jawself-centeringchucks,four-jawchucks,hydraulicchucks,pneumaticchucks,etc.;
(13)Gaugeclassification:standardinstruments,general-purposeinstruments,special-purposeinstruments;
(14)Verniercaliper:usedtomeasurelength,internalandexternaldiameters,depth,etc.;
(15)Micrometer:usedtomeasurecomponentexternaldiametersandlengthswithhighaccuracy;
(16)Procedureformat:procedureheader,procedurebody,proceduretail;
(17)Preparatoryfunctioninstructions:G00(rapidpointpositioning),G01(linearinterpolation),G71(longitudinalroughprocessingcycle),G70(finishprocessingcycle),etc.;
(18)AuxiliaryfunctioninstructionsM:M03(spindleforwardrotation),M05(spindlestop),M08(coolanton),etc.;
(19)CuttingtoolfunctionT:callcuttingtoolandcuttingtoolcompensation;
(20)SpindlefunctionS:specifyspindlerotationalspeed.
Task2
TechnicalPreparation
(1)Performcomponentdrawinganalysisontheexamplepinshaftcomponent;
(2)Conducttechnicaldesignbasedonthecomponentdrawinganalysis,includingtechnicaldocuments,technicalprocesscards,turningprocessingprocesscards,etc.;
(3)Writeprocessingproceduresaccordingtotheprocessprocessingtechniques.
Task3
On-machineTraining
(1)Masterthepointstonoteformachinetoolstartup;
(2)FamiliarizewiththefunctionsandoperationmethodsofvariousbuttonsontheCNClatheoperationpanel;
(3)Manuallyreturneachaxistothereferencepoint;
(4)Beforeprocessing,preparealltherequiredcuttingtools;
(5)Wheninstallingcuttingtools,usethecorrecttoolsandinstallationmethodstoavoiddamagingthecuttingtools,toolholders,orcausingpersonnelinjury;
(6)Settheworkpieceorigin,Z-axisoriginsetting,X-axisoriginsetting;
(7)Entertheprocedureonthemachinetoolsystempanel;
(8)UsethegraphicverificationfunctionoftheFANUC-0i-MFsystemtoverifytheprocedure;
(9)Afterverifyingnoissuesinthegraphicverificationprocess,proceedwiththecomponentprocessing;
(10)Aftercompletingthecomponentprocessing,carefullycleantheworkpieceandperformrelevanttesting.
Project2HandleTurningProgrammingandProcessingTraining
Throughthestudyandimplementationofthisproject,studentsunderstandtheprocessingcharacteristicsofcurvedcontours,understandthemeaningofvariousparametersofthecontourturningroughprocessingcycleinstructions;beabletoindependentlydeterminetheprocessingtechniquerouteandcorrectlyfillintechnicaldocuments,beabletocorrectlyoperateCNClathesandadjustprocessingparametersaccordingtotheprocessingsituation,beabletoreasonablyselectmeasuringtoolsaccordingtothecomponentstructurecharacteristicsandaccuracy,andcorrectlyandstandardlymeasuretherelevantdimensions;cultivatestudents'scientificspiritandattitude.ThemaincontentofthisprojectisasshowninTable3:
Table3HandleTurningProgrammingandProcessingTrainingMainContent
tasks
Name
Learningcontent
Task1
LearnKeyKnowledgePoints
(1)Circularinterpolationinstructions:G02(clockwisecircularinterpolation)andG03(counterclockwisecircularinterpolation);
(2)Chamferingtransitioninstructions:chamferingtransition,cornerroundingtransition;
(3)Toolnoseradiuscompensationinstructions,leftcompensationG41,rightcompensationG42,cancelcompensationG40;
(4)ContourturningroughprocessingcycleinstructionG73,instructionformat,function,instructionexplanation,instructionaction.
Task2
TechnicalPreparation
(1)Performcomponentdrawinganalysisontheexamplehandlecomponent;
(2)Conducttechnicaldesignbasedonthecomponentdrawinganalysis,includingtechnicaldocuments,technicalprocesscards,turningprocessingprocesscards,etc.;
(3)Writeprocessingproceduresaccordingtotheprocessprocessingtechniques.
Task3
On-machineTraining
(1)Determineequipmentandtools;
(2)Pre-startupinspection,mechanicalparts:spindleparts,feedparts,toolpost,three-jawchuck,electricalapplianceparts:mainpowersupply,coolingfan,CNCsystem:electricalappliancecomponents,controlparts,driveparts,auxiliaryparts:coolingsystem,compressedair,lubricationsystem;
(3)Preparetherequiredcuttingtoolsaccordingtothetaskrequirementsandinstallthemcorrectly;
(4)Settheworkpieceoriginaccordingtothetechnicalrequirements;
(5)EntertheCNCprocessingprocedureandperformverification;
(6)Componentprocessing,safetyoperation,processingprocessmonitoring;
(7)Aftercompletingthecomponentprocessing,carefullycleantheworkpieceandperformrelevanttesting.
Project3DriveShaftTurningProgrammingandProcessingTraining
Throughthestudyandimplementationofthisproject,studentsunderstandtheprocessingcharacteristicsofthreadedshafts,understandthemeaningofvariousparametersofthreadprocessingcycleinstructions,enablestudentstoindependentlydeterminetheprocessingtechniqueroute,beabletocorrectlyoperateCNClathesandadjustprocessingparametersaccordingtotheprocessingsituation,enablestudentstoreasonablyselectmeasuringtoolsaccordingtothecomponentstructurecharacteristicsandaccuracy,andcorrectlyandstandardlymeasuretherelevantdimensions;cultivatestudents'engineeringawareness,cultivatestudents'teamcollaborationability.ThemaincontentofthisprojectisasshowninTable4:
Table4DriveShaftTurningProgrammingandProcessingTrainingMainContent
tasks
Name
Learningcontent
Task1
LearnKeyKnowledgePoints
(1)Threadclassification;
(2)Representationmethodofmetricthreads;
(3)Calculationofrelevantdimensionsforthreadturning;
(4)Externalthreadsaremainlytestedusingthreadringgauges,internalthreadsaretestedusingthreadpluggauges;
(5)ProcessingcycleinstructionG92,instructionformat,function,instructionexplanation,instructionaction.
Task2
TechnicalPreparation
(1)Performcomponentdrawinganalysisontheexampledriveshaftcomponent;
(2)Conducttechnicaldesignbasedonthecomponentdrawinganalysis,includingtechnicaldocuments,technicalprocesscards,turningprocessingprocesscards,etc.;
(3)Writeprocessingproceduresaccordingtotheprocessprocessingtechniques.
Task3
On
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