1.膠膜INK(油墨)可分為1C、2C、3C、4C,(C為Color首字母);外觀主要區別可從油墨厚度來顯現,油墨越厚,其膨脹時間延后,轉印開始時間變遲,即下水位置拉長,可轉印范圍縮短,油墨包覆能力變弱,易產生針孔不良;1.ThefilmINKcanbedividedinto1C,2C,3C,4C(CmeansColor).TheAppearancescanbedistinguishedfromINKthickness.TheINKisthickorTheexpansiontimeislongorThestartingtimeoftransferwillbelate.Atthesametime,thepositionofenteringwaterwillbeprolongedandthetransferringrangwillbesmalltheabilityofINKwrappingwillbeweakened,soittakeshapepineholdeasily.2.膠膜轉印的適合水溫通常為30,水中PVA平均濃度應小于0.2%;Thesuitablewatertemperatureoffilmtransferringisusually30℃,PVAaveragedensityinwateris0.2%;條件Condition膨脹開始時間Thestartingtimeofdiffusion轉印開始時間Thestartingtimeoftransfer可轉印范圍Transferablerangle膨脹率Diffusionrate包覆力Wrapabilily水溫升高Watertempinctease較早Ealier較早Ealier縮短smaller增加increased不變SamePVA升高PVAinctease較慢Slower稍慢Caer增長Longer稍減decreased改善better水汽Vapor水轉印基本知識原材料的認識LearningMaterial條件膨脹開始時間轉印開始時間可轉印范圍膨脹率包覆力水溫升水轉印基本知識膠膜所適應的溫、濕度Applicationtemperatureandhumidity

室溫：20-25℃相對濕度:65-75%RH

RoomTemp:20-25℃

Relativehumidity:65-75%RH濕度

Humidity溫度temperature低于65%RH65%RH（MAX）65-75%RH高于75%RH75%RH（MIN）低于20℃20℃(MAX)膠膜變脆易破,易產生較多不良Filmbecomesfragileandearlybroken膠膜變脆易破Filmbefragileandeasilybroken發生異常膨脹,邊緣易卷曲Overdiffusionandwarpalongthefilmedge20-25℃產生小皺紋Slightwrinklesappeared良好Good軟化且易膨脹Softandeasydiffusion25-30℃產生小皺紋Slightwrinklesappeared良好Good膨脹提前,易卷曲并產生皺紋Earlierdiffusion,wrinkleandwarparecausedeasily高于30℃30℃(MIN)稍微軟化,膨脹不正常及小皺紋Slightsoftnessandwrinklesappeared異常膨脹變差Poordiffusion膨脹提前,易卷曲并產生皺紋Earlierdiffusion,wrinkleandwarparecausedeasily原材料的認識LearningMaterial水轉印基本知識膠膜所適應的溫、濕度水轉印基本知識原材料的認識活化劑功用及組成說明Functionandcompositionofactivator活化劑主要由樹酯、溶劑與可塑劑組成，一般以透明色為主，易揮發

Theactivatorisconsistedofresin,solventandplasticsolvent,itistransparent,volatilizeeasily.※對膠膜上的INK“加濕”,易于附著(膠膜本體以干燥狀態才能包裝運輸)

Torewet

filmtoretainsatisfactoryadhesionofsubstratesandmakeitadhereeasily(Thedryfilmisconvenientforpackingandtransport)※能使得膠膜在PVA入水后,圖案不產生變異

ToPreventdistortionofdécorwhenthePAVfilmenterintowater※協助Clear滲入

ToenableclearcoatpainttopenetratedownintosubstratesLearningMaterial水轉印基本知識原材料的認識活化劑功用及組成說明Learnin水轉印基本知識設備圖示說明---涂布輪1IllustrationofGravurecylinder1.涂布輪(活化輪、處理輪)gravurecylinder涂布輪可分為100目25μ、35μ、45μ、60μ、80μ、85μ等規格。Thestandardspecificationsofgravurecylinderare#100-25u,#100-35u,#100-60u,100-80u#100-85#

100目60μ表示單位面積內有100個網孔，單個網孔的深度為60μm。#100-60umeansthatthereare100meshinunitarea,theunitmeshis60uindepth鐵銅質（較軟，易于加工）鉻質表面網孔（硬度高，耐磨）涂布輪剖面說明GravurecylindersideviewCopper(softerandeasytobeprocessed)IrenMeshinchromesurface(harderandwear–resistance水轉印基本知識設備圖示說明---涂布輪11.涂布輪(活化輪、水轉印基本知識設備圖示說明---涂布輪21.涂布輪(活化輪、處理輪)膠膜上活化劑的涂布量因涂布輪規格變化而變化，涂布輪單孔越深，膠膜上的活化劑涂布量就越大。1.gravureCylindertheactivatorcoatingweightisvariedwithdifferentspecificationsofcylinder.Deeperunitmeshweuse,themorecoutingweight\volumewillbe涂布輪Gravure比較值(注)Specific(Remark)涂布量(參考)Applicationvolume(reference)100目35μ7010.8g/㎡100目60μ10014.8g/㎡100目80μ11016.6g/㎡注:比較值是以100目60μ為基準Thestandardofthespecificvalveis100m60u水轉印基本知識設備圖示說明---涂布輪21.涂布輪(活化輪、背壓輪(橡皮輪、輪)水轉印基本知識設備圖示說明---背壓輪IllustrationofDevice--Cylinder※作用：壓住膠膜PVA面，便于膠膜INK部分與涂布輪充分貼合※Function:PressPVAsideofthefilmsothatINKoffilmcanadherewithcylinderfully※要求：表面不可有塵屑，且須充分干燥Requirement:Thesurfaceofcylindershallnothavedustandkeepdryfull-timeCylinder背壓輪(橡皮輪、輪)水轉印基本知識設備圖示說明---背壓輪※加熱輪(加熱滾桶)heatroller水轉印基本知識設備圖示說明---加熱輪Illustrationofheatroller加熱輪平均溫約在80℃左右，其作用是將膠膜皺折熨平，使活化劑涂布均勻Heatroller’saveragetemperatureisabout80℃.theheatrollercanironthefilmtomakewrinklessmoothandeasyforactivatortobecoatedwith加熱輪溫度對膠膜的影響：Theinfluemeeofheatrolltemptothefilm1.溫度過高,膠膜則會橫向收縮Iftempertrureofheatrolleristoohigh,filmwillshrinkinwidth2.溫度過低無法將膠膜的皺折熨平致涂布不均勻,使得在轉印時產生皺紋Ifthetemperatureistoolow,filmwillbenotabletobecoatedwellbyactivatiorduetowrinkles加熱輪(加熱滾桶)heatroller水轉印基本知識膠膜計數器filmconsumptioncounter水轉印基本知識設備圖示說明---活化機RollerCoater腳踩剎車對膠膜使用量的記錄緊急狀況時，腳踩停止TorecordthefilmconsumptionvolumeBrakepedalForemergencyandunexpectedcircumstance膠膜計數器水轉印基本知識設備圖示說明---活化機腳踩剎車對膠平面圖1TOPView1水轉印基本知識設備圖示說明---活化機IllustrationofrollercoaterTotransfertankFilmconsumptioncounterHeatrollerExpendingrollerGravurecylinderActivatorpanCompressedairrollerRollercoater

–sideview平面圖1水轉印基本知識設備圖示說明---活化機Tot平面圖2(TOPView2)水轉印基本知識設備圖示說明---轉印機TransferMachine

※膠膜寬度為50cm，導鏈寬度為78cm，因此膠膜橫向膨脹率約為156%。

Filmwidth50cm,guidchainwedth78cm,Thewideexpensionrateofthefilmisapproximately156%※導鏈功用：a.帶動膠膜b.管制膠膜

Guidchainfuncation:a.movefilmb.Controlfilm※過濾網的功用：濾去多余的PVA（因水中的PVA過多將會影響膠膜的活化時間）。

FilterNetFuncation:filterexcessivePVA(excessivepVAinwaterwillinfluencefilmactivition77cm轉印水槽深度剖面示意TransferwaterTankdepthplaneTransfermachine-topViewWaterpumpAnti-wavebarCirculativewaterHeatwatertankHeatpipeGuidechain78cmAnti-wavebarFilternet平面圖2(TOPView2)水轉印基本知識設備圖風扇(鼓風機)AirBlower(anti-wrinklefan)水轉印基本知識設備圖示說明---風扇1IllustrationofAirblower1abdebcffa.風扇機

AirBlowerb.移動滑輪

MovingBlockc.氣泡調節閥\開關閥

Airbubblingadjustor\airpipevalve&switchd.量角器

Angelmetere.擋風槽

Anti-splashboardf.風向調節擋板Airadjustmentboard風扇(鼓風機)AirBlower(anti-wrin風扇(鼓風機)水轉印基本知識設備圖示說明---風扇2

AirBlower243060水平面50高度(Height):480mm角度(Angel):60°正常情況下，風扇的角度已固定，與水平面成60°夾角；風扇可前后、左右移動。Theangelbetweenthefixedairblowerandthewaterlevelis60.Theblowercanmoveinbothbackandforth,leftandright.風扇Air-blowerblowerWaterlevel風扇(鼓風機)水轉印基本知識設備圖示說明---風扇24306風扇(鼓風機)水轉印基本知識設備圖示說明---風扇3@膠布膨脹線filmexpansilnline接觸點conjection氣流中央AirCurrentcenter風扇吹出水波Wavegeneredbyairblower膠布行進方向Directimlffilm轉印槽Transfertank1.前/后方向如左圖所示,沿水槽移動風扇架可調整氣流,此氣流與水的接觸點正好就是膠布與水的膨脹起始點.1.Asshownintheleftgraph.,theaircurrenycanbeadyustedbyputtingthefanalongthewatertank,theconguctionpointoftheaircurrentandwaterisjustthestaringpointofwaterandwaterandfilm2.左/右方向風扇亦可左/右移動,若膠布向左飄移,則將風扇往左,反之亦然.總而言之,無論風扇向那一方移,則膠布會朝相對的另一方漂移.Thefancanbemovedeowardsbothleftandright.Ifthefilmisturnedtolet,thefanwillbemovedtoleft,viceversal.Inaword,nomatterwhichdirecionthefaninmovedto,thefilmwillbemovedtotheoppositedirection.風扇(鼓風機)水轉印基本知識設備圖示說明---風扇3@膠布膨擋波棒Anti-waveBar水轉印基本知識設備圖示說明---擋波棒擋波棒擋波棒一次擋波Primaryanti-wave二次擋波Secondaryanti-wave※因風扇在吹動膠膜時，會使水面形成波浪狀，影響轉印。擋波棒起阻擋水波作用。Whentheairblowerblowsthefilm,Thewatersurfacewillbewaved,whichwillinfluencetransfering.theAnti-wavebarcanblockthewave※擋波棒呈遞高趨勢，若一次性擋波將會使膠膜產生折痕等不良。TheAnti-wavebarsarestep-up,ifitisone-offanti-wave,therewillbewinklesandotherdefectinthefilm.※a擋波棒最接近水面。Anti–wavebarAisclosesttothewaterlevela

Anti-waveBar擋波棒Anti-waveBar水轉印基本知識設備圖示說明水轉印基本知識設備圖示說明---三角架Triangleconveyor轉印機的三角架(Triangleconveyoroftransfermachine)控制箱左圖為轉印機三角架本體<Photo:mainbodyoftriangleconveyoroftravhsfermachine>下水點遮塵板※三角架最多可掛滿15個JIG，即15/15，單個JIG距離為55cm15/15:Thetriangleconveyorcanhold15JIG(MAX),intervalbetweeneachJIGis55cm.※12/15表示三角架只能掛此類產品12JIG，單個JIG距離約為75cm12/15:Thetriangleconveyorcanhold12JIG(MAX),intervalbetweeneachJIGis75cm※10/15表示三角架只能掛此類產品10個JIG，單個JIG距離約為85cm10/15:Thetriangleconveyorcanhold10JIG(MAX),intervalbetweeneachJIGis85cmDustpreventionCover

Dippingposition

conrtolpanel

轉印機的三角架(Triangleconveyoroftransfermachine)水轉印基本知識設備圖示說明---三角架轉印機的三角架(Tri水轉印基本知識設備圖示說明---三角架Illustrationoftriangleconveyor轉印機的三角架(TriangularConveyor)一次角primaryAngle二次角SecondaryAngle下水點Dippingposition一次角、二次角說明Illustrationofprimaryangleandsecondaryangle水轉印基本知識設備圖示說明---三角架轉印機的三角架(Tri水轉印基本知識設備圖示說明---轉印機控制箱IllustrationofConrtolpaneloftransfermachine轉印機控制箱脫膜進口(entry)脫膜機控制箱controlboxofResidualfilmremovalmachine脫膜機的導鏈間距為54.5cmThepitchofguidechainis54.5cm水轉印基本知識設備圖示說明---轉印機控制箱轉印機控制箱脫膜水轉印基本知識設備圖示說明---脫膜機IllustrationofFilmRemoval&washingDevice純水壓力表自來水壓力表水洗脫膜可分為A、B、C三段，A、B段自來水沖洗，C段為純水清洗ThreestagesofwashingprocessstageAB:washingbytapwaterStageC:washingbypurewaterPurewaterpressuremete