程序系統工程學程ProcessSystemsEngineering演講人:張玨庭民國九十年十一月十六日成大化工系程序系統工程學程1歷史回顧(HistoricalPerspective)關鍵觀念

(KEYIDEAS)?單元操作-UnitOperations(1900-)?化工科學-ChemicalEngineeringScience(1945-)?程序系統工程-ProcessSystemsEngineering(1960-)歷史回顧(HistoricalPerspective)2‘ScientificEngineering’‘SinceWorldWarII,engineeringeducationhasmovedstronglytowardanalysis,withcoursesdealingwithindividualprocessoperationsandphenomena.TransportPhenomena,UnitOperations,ProcessControl,ReactionEngineering,andotherengineeringsciencecoursesgreatlystrengthenedengineeringeducationbyshowinghowthingsareandhowtheywork.Unfortunately,therewasnotaparalleldevelopmentofcoursesdealingwithsynthesis…Thisdeficiencyhasbeenrecognizedforyears,buttheremedyawaitedthedevelopmentofsufficientlygeneralprinciplesofsynthesisaboutwhichtoorganizeeducationalmaterial.’(DaleF.Rudd1973)‘ScientificEngineering’3什麼是

『程序系統工程』﹖什麼是

『程序系統工程』﹖4根據Takamatsu(1983)在第一屆國際PSE研討會(Kyoto,1982)所提出的定義，PSE是

"...academicandtechnologicalfieldrelatedtomethodologiesforchemicalengineeringdecisionsconcerninghowtoplan,design,operateandcontrolchemicalprocesses."

Takamatsu更進一步建議將PSE列為化工的基本訓練之一，這是因為其他課程著重單元操作中的物理化學現象之瞭解，而PSE則採取整體流程觀點，分析並設計由許多單元組成的系統。根據Takamatsu(1983)在第一屆國際PSE研討5PSE的內容程序設計(ProcessDesign)程序控制(ProcessControl)程序操作(ProcessOperation)PSE的內容程序設計(ProcessDesign)6什麼是程序設計﹖什麼是程序設計﹖7設計

『化學品製造程序』﹗一個創造的過程設計

『化學品製造程序』﹗8ExampleHydrodealkylationofTolueneExampleHydrodealkylationofT9程序系統工程學程課件10什麼是程序控制﹖什麼是程序控制﹖11在生產期間維持

期望的程序狀態﹗

一個追求安全與效率的工作在生產期間維持

期望的程序狀態﹗12HomeHeatingControlSystem

HomeHeatingControlSystem

13Preheater/ReactorProcessCascadeControl

Preheater/ReactorProcessCa14Thewaytheplantisdesignedhasalargeimpactonhowitshouldbecontrolledandwhatlevelofcontrolperformancecanbeobtained.

“YoucannotmakeagarbagetruckdrivelikeaFerrari!”

Thewaytheplantisdesigned15什麼是程序操作﹖什麼是程序操作﹖16支援生產的活動！支援生產的活動！17程序操作的實際工作項目生產排程與規劃(ProductionPlanningScheduling)線上最佳化(On-LineOptimization)失誤偵測與診斷(FaultDetectionandDiagnosis)危害評估(HazardAssessment)程序操作的實際工作項目生產排程與規劃(Production18你在成大化工系接受的相關訓練為何﹖你在成大化工系接受的相關訓練為何﹖19與PSE相關的必修及必選課程計算機概論(一上)質能均衡(一下)工程數學(二上、下)程序控制(三上)及實驗(三下)程序設計(四上)工業安全與衛生(四下)其他﹕單元操作、化工熱力學、化工動力學與PSE相關的必修及必選課程計算機概論(一上)20與PSE相關的選修課程數值方法製程最適化電腦程序控制製程安全技術清潔製程物件導向程式設計與PSE相關的選修課程數值方法21工具軟體C/C++/FORTRAN計算機概論ChemCAD質能均衡、程序設計、單元操作Matlab工程數學、程序控制工具軟體C/C++/FORTRAN22ChemCAD–程序模擬軟體ChemCAD–程序模擬軟體23DesignGoalStateofArtDesignConceptStateofNatureProcessDevelopmentPerformancedesignReliabilitydesignSafetydesignMinimizepollutantdesignExperimentsinLabPilotPlantCommercialProcessProcessSimulationandAnalysisOptimizeProcessProcessSimulation之角色DesignGoalStateofArtDesign24ChemicalProcessSimulationPhysicalPropertyThermodynamicModelsUnitOperationModelsProcessSimulationOptimization&TroubleShootingChemicalProcessSimulationPhy25456123ShortcutDistillatonSummaryEquip.No.5NameSelectmode:2Colmpressure1.0000(bar)Lightkeycomponent1Lightkeysplit0.9999Heavykeycomponent2Heavykeysplit0.0010R/Rmin1.2000ScdsRigorousDistillationSummaryEquip.No.1NameTOPpressurebar1.0000Colmpressdropbar0.1000No.ofstages311stfeedstage14Selectcondensermode:1Condenserspec.1.0000Selectreboilermode:12Reboilerspec.0.9999Rpi2Short-CutModelSCDSRigorousModel456123Sh26程序系統工程學程課件27MATLAB–數學運算軟體MATLAB–數學運算軟體28程序系統工程學程課件29程序系統工程學程課件30程序系統工程學程課件31程序系統工程學程課件32未來展望未來展望33PSE領域之擴展ProcessSystemsEngineeringisconcernedwiththeimprovementofdecision-makingprocessesforthecreationandoperationofthechemicalsupplychain.Itdealswiththediscovery,design,manufactureanddistributionofchemicalproductsinthecontextofmanyconflictinggoals.GrossmannandWesterberg(2000)PSE領域之擴展34程序系統工程學程課件35ProcessandProductDesignMoleculardesignProcessintensificationDesignofsustainableandenvironmentallybenignprocessesSynthesisofmicrochipsandbioprocesssystemsDesignandanalysisofmetabolicnetworksProcessandProductDesignMole36ProcessControlIntegrationbetweendesignandcontrolApplicationsinbioprocessesandbiomedicaldevicesPlant-widecontrolHybridsystemsSensorsProcessControlIntegrationbet37ProcessOperationOptimalplanningandschedulingfornewproductsSupplychainoptimizationReal-timeschedulingandinventorycontrolSynthesisofoperationprocedureProcessverificationProcessOperationOptimalplann38謝謝﹗希望你會有興趣加入我們﹗謝謝﹗39演講完畢，謝謝觀看！演講完畢，謝謝觀看！40程序系統工程學程ProcessSystemsEngineering演講人:張玨庭民國九十年十一月十六日成大化工系程序系統工程學程41歷史回顧(HistoricalPerspective)關鍵觀念

(KEYIDEAS)?單元操作-UnitOperations(1900-)?化工科學-ChemicalEngineeringScience(1945-)?程序系統工程-ProcessSystemsEngineering(1960-)歷史回顧(HistoricalPerspective)42‘ScientificEngineering’‘SinceWorldWarII,engineeringeducationhasmovedstronglytowardanalysis,withcoursesdealingwithindividualprocessoperationsandphenomena.TransportPhenomena,UnitOperations,ProcessControl,ReactionEngineering,andotherengineeringsciencecoursesgreatlystrengthenedengineeringeducationbyshowinghowthingsareandhowtheywork.Unfortunately,therewasnotaparalleldevelopmentofcoursesdealingwithsynthesis…Thisdeficiencyhasbeenrecognizedforyears,buttheremedyawaitedthedevelopmentofsufficientlygeneralprinciplesofsynthesisaboutwhichtoorganizeeducationalmaterial.’(DaleF.Rudd1973)‘ScientificEngineering’43什麼是

『程序系統工程』﹖什麼是

『程序系統工程』﹖44根據Takamatsu(1983)在第一屆國際PSE研討會(Kyoto,1982)所提出的定義，PSE是

"...academicandtechnologicalfieldrelatedtomethodologiesforchemicalengineeringdecisionsconcerninghowtoplan,design,operateandcontrolchemicalprocesses."

Takamatsu更進一步建議將PSE列為化工的基本訓練之一，這是因為其他課程著重單元操作中的物理化學現象之瞭解，而PSE則採取整體流程觀點，分析並設計由許多單元組成的系統。根據Takamatsu(1983)在第一屆國際PSE研討45PSE的內容程序設計(ProcessDesign)程序控制(ProcessControl)程序操作(ProcessOperation)PSE的內容程序設計(ProcessDesign)46什麼是程序設計﹖什麼是程序設計﹖47設計

『化學品製造程序』﹗一個創造的過程設計

『化學品製造程序』﹗48ExampleHydrodealkylationofTolueneExampleHydrodealkylationofT49程序系統工程學程課件50什麼是程序控制﹖什麼是程序控制﹖51在生產期間維持

期望的程序狀態﹗

一個追求安全與效率的工作在生產期間維持

期望的程序狀態﹗52HomeHeatingControlSystem

HomeHeatingControlSystem

53Preheater/ReactorProcessCascadeControl

Preheater/ReactorProcessCa54Thewaytheplantisdesignedhasalargeimpactonhowitshouldbecontrolledandwhatlevelofcontrolperformancecanbeobtained.

“YoucannotmakeagarbagetruckdrivelikeaFerrari!”

Thewaytheplantisdesigned55什麼是程序操作﹖什麼是程序操作﹖56支援生產的活動！支援生產的活動！57程序操作的實際工作項目生產排程與規劃(ProductionPlanningScheduling)線上最佳化(On-LineOptimization)失誤偵測與診斷(FaultDetectionandDiagnosis)危害評估(HazardAssessment)程序操作的實際工作項目生產排程與規劃(Production58你在成大化工系接受的相關訓練為何﹖你在成大化工系接受的相關訓練為何﹖59與PSE相關的必修及必選課程計算機概論(一上)質能均衡(一下)工程數學(二上、下)程序控制(三上)及實驗(三下)程序設計(四上)工業安全與衛生(四下)其他﹕單元操作、化工熱力學、化工動力學與PSE相關的必修及必選課程計算機概論(一上)60與PSE相關的選修課程數值方法製程最適化電腦程序控制製程安全技術清潔製程物件導向程式設計與PSE相關的選修課程數值方法61工具軟體C/C++/FORTRAN計算機概論ChemCAD質能均衡、程序設計、單元操作Matlab工程數學、程序控制工具軟體C/C++/FORTRAN62ChemCAD–程序模擬軟體ChemCAD–程序模擬軟體63DesignGoalStateofArtDesignConceptStateofNatureProcessDevelopmentPerformancedesignReliabilitydesignSafetydesignMinimizepollutantdesignExperimentsinLabPilotPlantCommercialProcessProcessSimulationandAnalysisOptimizeProcessProcessSimulation之角色DesignGoalStateofArtDesign64ChemicalProcessSimulationPhysicalPropertyThermodynamicModelsUnitOperationModelsProcessSimulationOptimization&TroubleShootingChemicalProcessSimulationPhy65456123ShortcutDistillatonSummaryEquip.No.5NameSelectmode:2Colmpressure1.0000(bar)Lightkeycomponent1Lightkeysplit0.9999Heavykeycomponent2Heavykeysplit0.0010R/Rmin1.2000ScdsRigorousDistillationSummaryEquip.No.1NameTOPpressurebar1.0000Colmpressdropbar0.1000No.ofstages311stfeedstage14Selectcondensermode:1Condenserspec.1.0000Selectreboilermode:12Reboilerspec.0.9999Rpi2Short-CutModelSCDSRigorousModel456123Sh66程序系統工程學程課件67MATLAB–數學運算軟體MATLAB–數學運算軟體68程序系統工程學程課件69程序系統工程學程課件70程序系統工程學程課件71程序系統工程學程課件72未來展望未來展望73PSE領域之擴展