1、涂膠機使用說明書產品使用說明書TY-TF660A®涂膠機目錄1.概述52.結構特性63.基板尺寸64.基板厚度65.使用電壓66.設備主要結構件要求67.控制系統88.主要技術參數99.主要部件產地910.結構簡圖1011.安裝和調試1012.開關功能1113.設備操作1214.故障分析與排除1315.維護與保養1416.隨即文件清單1517.技術服務16its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisapr

2、ofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practic

3、alskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteac

4、hingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditionin

5、gofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla1(概述TY-TF660A型涂膠機是為電子元件廠研制的專用設備之一，是用于對超薄金屬片進行雙面涂曝光油墨的專用設備。TY-TF660A®涂膠機具備手動和自動操作方式，操作簡潔方便。是目前較先進的設備之一。TY-TF660A型涂膠機是在單面涂膠機的基礎上改良的雙面涂膠新機型。是將清洗干凈的0.052.0金屬片上雙面涂光刻膠的專用設備。本機采用OMRON電器為中央控制單元。涂膠

6、采用兩輪方式，光刻膠可循環使用。涂膠驅動部分采用可調速電機控制，傳動平穩。涂膠輪對于抗丙酮，乙酸乙酯，N-甲基叱咯烷酮等化學藥品效果良好，具有全自動功能，生產效率高。its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautom

7、otiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywit

8、hpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hasso

9、meautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditionin

10、gofcla2、結構特性:附圖:TY-TF660A型涂膠機TF660A型涂膠機實物圖3.基板尺寸：寬度？600mm（T以根據貴公司材料隨時調整）4.基板厚度:0.05,2?5.使用電壓：220V50Hz0.3KW6、設備主要結構件要求：6.1 機架：如下圖：its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecia

11、lty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskil

12、lsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofa

13、utomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclas

14、sificationandlayoutunderstandcarairconditioningofcla第3頁方通方通6.1.1 材料:優質空心方不銹鋼焊接成型，6.2 (工作臺板6.2.1 材料:不銹鋼臺板6.2.2 工作臺精度:平面度?0.1mm6.3 側板部分:如下圖所示:its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandte

15、stingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanma

16、stertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasick

17、nowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditi

18、oningofclassificationandlayoutunderstandcarairconditioningofcla6.3.1 材料:主體優質中碳鋼結構6.3.2 表面處理:鍍亮鉻防銹處理。6.4 運行部分:6.4.1 傳動電機:200W調速電機6.4.2 傳動軸:304不銹鋼芯加硅橡膠導輪。6.4.3 涂膠輥:耐各種溶劑特種橡膠制成。6.4.4 勻膠輥:304不銹鋼制造7. 控制部分:7.1 控制元件:7.1.1 控制器:OMRO觸電器控制手動和自動方式7.1.2 輸入電源:220V/50HZ7.1.3 總功率:0.3KW8. 主要技術參數:8.1 .工作方式:自動或手動進出料8.

19、2 (送料高度:850?50mm8.3 (送料寬度:？25(640mm)8.4 (送料方式:硅橡膠加不銹鋼導輪送料8.5 (送料速度:0-15m/min可調8.6 (傳動方式:斜齒輪及鏈輪傳動8.7 (橡膠輥技術指標:涂覆輾：外徑160MM8.8 .涂膠輥的調整設有百分表顯示its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtest

20、ingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmast

21、ertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasickno

22、wledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcaraircondition

23、ingofclassificationandlayoutunderstandcarairconditioningofcla第5頁8.9 .膠厚度:820im8.10 .抽膠泵:氣動隔膜泵8.11 (過濾器:不銹鋼外殼，可換濾芯8.12 (控制方式:繼電器控制8.13 .外形尺寸(長x寬x高):1320x878x12008.14 .重量:約200kg9. 主要部件產地9.1 (控制模塊：日本OMRON司9.2 (涂覆輥:進口9.3 (關鍵處所用導軌、軸承:日本IKO、NSK9.4 (抽膠泵:自制10. 結構簡圖:its/units:160hours4,major:automobilemainte

24、nanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingp

25、rocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicatio

26、ntechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstand

27、carairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla11. 安裝和調試11.1 設備安裝打開包裝，將設備移至工作場地，在工作臺中心放一水平儀，通過調整地腳，將工作臺調整到水平方向在誤差范圍之內，將水平儀移至另一邊，調整地腳，將機器調整到水平方向在誤差范圍之內。11.2 供電電源本機供電電源

28、采用交流單相220V50Hz10A電源。接線口為三線，請接置設備右后側的三芯插口上。開機前請確認設備可靠接地。12(開關功能12.1 漏電保護開關安裝在右側控制箱內板上，有電源控制開關、傳動控制電源開關、涂膠棍控制24V電源控制開關，開機前必須同時合上四組開關機器才能正常運轉。12.2 電源開關電源開關是用來控制設備運行用直流電源的開關。按下電源開關，打開電源，電源指示燈亮，開關電源已接通電源，此時可以進行工作。按下電源開關按鈕，關閉電源，電源指示燈滅。12.3 急停緊急停止開關。在工作的過程中，遇到緊急情況，按下開its/units:160hours4,major:automobilemai

29、ntenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachi

30、ngprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplica

31、tiontechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderst

32、andcarairconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla第7頁關立即停止操作。要從急停狀態恢復，向右旋轉磨菇頭即可。前級傳動急停開關:用于全自動連線控制前級送料停止。12.4手動操作手動操作是為了在調試的過程中使用的操作，此機不按啟動按鈕時對其它按鈕12.5涂膠棍啟/停按鈕按下此開關涂膠

33、棍啟動，再次按下時既為停止。12.6進料啟/停按鈕當按下此按鈕進料電機啟動，再次按下此按鈕進料停止。12.7抽膠泵啟/停按鈕當按下此按鈕抽膠泵啟動，再次按下此按鈕抽膠泵停止。12.8滴膠移動啟/停按鈕當按下此按鈕滴膠系統移動啟動，再次按下此按鈕滴膠系統移動停止。12.9 自動按鈕按下此按鈕設備進入自動狀態，其它手動按鈕不能操作。12.10自動啟/停按鈕當設備在自動狀態下，按下此按鈕設備進入運行狀態，再次按下此按鈕設備停止運行。12.11 復位按鈕無論在手動還是自動狀態，按下此按鈕時設備復位到開始給電狀態.its/units:160hours4,major:automobilemaintenan

34、ceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingproc

35、ess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationte

36、chnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcar

37、airconditioningairregulationofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla12.12 進料計數器當每通過一片零件時，計數器自動累加數量，當需要重新記數時，按下計數器上的清零按鈕，此時計數器重零開始記數。13(設備操作13.1 開機將安裝在內板的四組上漏電保護開關合上檢查急停開關是否松開。按下面板上電源按鈕。13.2

38、手動操作進入手動操作時，你可根據你的需要進行各種功能的操作。13.3 自動操作進入自動操作前,必須首先檢查各個參數設定是否正確.13.4 涂膠輥壓力調整調整機器上部中間左右手輪，確定涂膠輥的壓力大小,以達到上下面均能很好的涂上油墨，記錄百分表的讀數以便下次更能快捷的調整涂膠輥的壓力。13.5 上勻膠輥壓力調整調整機器上部前面左右手輪，確定上勻膠輥的壓力大小，達到調整上面油墨厚薄均勻。13.6 下勻膠輥壓力調整調整機器上部后面左右手輪，確定下勻膠輥的壓力大its/units:160hours4,major:automobilemaintenanceandtestingspecialtysecon

39、dnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticaltrainingintheteachingprocess,theoryforsufficientdeg

40、ree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocational

41、talents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomeautomotiveairconditioningmaintenance,faultdiagnosisandremovalofpracticalabilities.(A)basicknowledgeteachingtargetunderstandcarairconditioningairregulati

42、onofbasedknowledgeunderstandcarairconditioningofstructureprincipleunderstandcarairconditioningofclassificationandlayoutunderstandcarairconditioningofcla第9頁小，達到調整下面油墨厚薄均勻。14(故障分析與排除序號故障現象解決辦法1. 電源開關沒有打開1不能正常進入操作2. 急停開關按下1. 檢查抽膠泵流量是否足夠,2抽膠泵不能上膠2. 檢查送膠管是否有漏氣現象,3. 檢查管路是否有堵塞現象?1. 調整涂膠輥壓力3上下面不能完全涂膠2. 調整勻膠

43、輥壓力大小15(維護與保養為了保證TY-TF660A型涂膠片機長期穩定地工作，最大限度地發揮機器的效能，在日常使用及檢修中應注意以下幾點:1(保持涂膠機的清潔，特別是涂膠輥要保持干凈，經常用溶劑清潔膠輥表面的雜質和粉塵。2(在日常使用和檢修中，不能將螺釘和硬質物體掉落在涂膠輥上，不要劃傷和碰傷涂膠輥表面。3(每個工作日后要徹底清洗上下涂膠輥和勻膠輪表面,特別是涂膠輥紋路中不可遺留殘余油墨.4(每個工作日后要徹底清洗抽膠泵，不能留有殘余膠液。5(有相對運動的零部件之間要保證運動靈活，潤滑良好。6(各零部件聯接處的螺栓不能有松動現象，如有松動，應及時擰緊。its/units:160hours4,m

44、ajor:automobilemaintenanceandtestingspecialtysecondnatureandtask1,course,course:thiscourseisaprofessionalcourseofautomobilemaintenanceandtestingspecialty.2,task:theteachingofthismoduleistotheautomotiveairconditioningrepairclassteachinginconjunctionwithtrainingcourses,small-classteachingandpracticalt

45、rainingintheteachingprocess,theoryforsufficientdegree,withafocusonfosteringstudents'practicalskills.Throughthismodulestudentslearncanmastertheskillsofmaintenanceofautoairconditioning;theorywithpractice,testing,analysis,judgementandskilltohelptroubleshootautoairconditioningincommon,whichreflecttheautomobileapplicationtechnologyofhighervocationaltalents'feature.Three,teachinggoalsbyteachingthecourse,enablestudentstograspthebasicknowledgeofautomotiveairconditioningandcontroltheory,hassomea