1、目錄Table of Contents1 范圍61 Scope62 引用標準62. Normative references63 職責83. Responsibilities84 采購84. Purchase85 驗收95.1 驗收項目95.1.1 包裝檢驗95.1.2 質量證明書檢驗95. Acceptance inspection95.1 Inspection items95.1.1 Packing inspection95.1.2 Inspection of quality certificates95.1.3 外觀檢驗95.1.4 成分及性能試驗105.2 檢驗結果的認可105.3 驗

2、收標記105.1.3 Exterior inspection105.1.4 Composition and performance test105.2 Approval of inspection results105.3 Inspection mark106 入庫106. Warehousing117 庫存保管117.1 存放條件117. Storage117.1 Storage conditions117.2 庫存期間的檢查127.2 Inspection during storage128 出庫128. Distribution129 使用過程中的管理139.1 一般要求139. Man

3、agement during use149.1 General requirements149.2 烘干、保溫及清理149.2 Drying, heat insulation and cleaning149.3 識別標志159.4 焊接材料的回收159.3 Identification mark159.4 Recovery of welding materials159.5 回收的焊接材料的烘干169.6 焊劑的重復使用169.5 Dry of recovery welding materials169.6 Repeated use of welding flux16焊接材料質量管理規程Cor

4、porate Management Rules for Welding Material Quality Control1 范圍本標準規定了焊接材料,包括焊條、焊絲、焊劑、合金粉末、襯墊及焊接用氣體等，在采購、驗收、庫存保管及使用過程中的管理要求。為了保證焊接材料的使用性能，應具備必要的貯存、烘干、清理設施，建立可靠的管理規程并嚴格執行。本標準適用于焊接生產中，上述這些焊接材料的質量管理。1 ScopeThis Standard specifies management requirements of welding materials (e.g., welding electrode, we

5、lding wire, welding flux, alloy powder, backing and welding gas) during purchase, acceptance, warehousing and use. In order to ensure service performance of welding materials, necessary storage, drying and cleaning installations shall be made available, and reliable management specifications shall b

6、e established and strictly observed.This Standard applies to quality management of the said welding materials during welding operation.2 引用標準下列標準所包含的條文，通過在本標準中引用而構成為本標準的條文。標準出版時，所示版本均為有效。所有標準都會被修訂，使用本標準的各方應探討使用下列標準最新版本的可能性。GB/T5117-1995碳鋼焊條GB/T5118-1995低合金焊條GB/T983-1995不銹鋼焊條GB/T984-2001堆焊焊條 2. Norma

7、tive referencesThe following standards contain provisions which, through reference in this Standard, constitute provisions of this Standard.At time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this standard are encourage

8、d to investigate the possibility of applying the most recent editions of the standards indicated below.GB/T5117-1995Carbon steel electrodesGB/T5118-1995Low alloy steel electrodesGB/T983-1995Stainless steel covered electrodesGB/T984-2001Hardfacing electrodes for shielded metal arc weldingGB/T 1381492

9、 鎳及鎳合金焊條GB/T 156201995 鎳及鎳合金焊絲GB/T14957-1994熔化焊用鋼絲GB/T8110-1995氣體保護電弧焊用碳鋼、低合金鋼焊絲GB/T10045-2001碳鋼藥芯焊絲GB/T17493-1998低合金鋼藥芯焊絲GB 424285 焊接用不銹鋼絲GB/T5293-1999埋弧焊用碳鋼焊絲和焊劑GB/T 1381492 Nickel and nickel alloy covered welding electrodesGB/T 156201995 Nickel and nickel alloy wires for welding rodsGB/T14957-199

10、4 Steel wires for melt weldingGB/T8110-1995Welding electrodes and rods for gas shielding arc welding of carbon and low alloy steelGB/T10045-2001 Carbon steel flux cored electrodes for arc weldingGB/T17493-1998 Low alloy steel flux cored electrodes for arc weldingGB 424285 Stainless steel wires for w

11、eldingGB/T5293-1999 Carbon steel electrodes and fluxes for submerged arc weldingGB/T12470-2003低合金鋼埋弧焊用焊劑GB10433-2002電弧螺柱焊用園柱頭焊釘GB/T4842-2006純氬GB/T6052-1993工業用二氧化碳HG/T2537-1993焊接用二氧化碳 CCS 規范 材料焊接部分DNV 規范 材料焊接部分ABS 規范 材料焊接部分GL 規范 材料焊接部分BV 規范 材料焊接部分LR 規范 材料焊接部分GB/T12470-2003 Low-alloy steel electrodes

12、and fluxes for submerged arc weldingGB10433-2002Cheese head studs for arc stud weldingGB/T4842-2006 Pure argonGB/T6052-1993 Commercial liquid carbon dioxideHG/T2537-1993Carbon dioxide for welding purposeCCS - Rules for materials and weldingDNV -Rules for materials and weldingABS - Rules for material

13、s and weldingGL - Rules for materials and weldingBV - Rules for materials and weldingLR - Rules for materials and welding3 職責3.1 設計部根據各項目的特點和要求制定材料準備單。3.2 物資部根據材料準備單負責采購相關事宜，并且負責材料的入庫保管和出庫。3.3 質管部負責來料驗收和現場的使用監督。3.4 各生產使用部門負責焊材的領用、保管和發放回收事宜。3.5 對業主規定有特殊要求的項目，要根據業主的規定要求修訂具體項目的管理規定，并監督執行。 3. Responsibi

14、lities3.1 Design Department shall make a material requisition based on the features and requirements of each project.3.2 Procurement Department is responsible for making purchases according to the material requisition and for warehousing materials and sending materials out of warehouse.3.3 Quality M

15、anagement Department is responsible for incoming inspection and supervision over field use.3.4 Each production department is responsible for the requisition, custody, distribution and recovery of welding materials.3.5 For each project specially required by the Owner, the management rules for the pro

16、ject shall be made according to the Owners requirement and the implementation of such rules shall be supervised.4 采購4.1 焊接材料的采購人員應具備足夠的焊接材料基本知識，了解焊接材料在焊接生產中的用途及重要性。4.2 焊接材料的采購應依據訂貨技術條件，按擇優定點的原則，在合格供應商中選擇采購。在可能的條件下，盡量配套采購。4.3 特殊焊接材料，或有特殊技術要求的焊接材料，應按焊接主管人員指定的供貨單位采購。4.4 焊接材料的采購，確保供貨方,生產企業已建立可靠的質量體系，具備可

17、滿足我方生產需求的生產能力。4.5 焊接材料的供貨方應提供焊接材料的質量證明書(說明書)或合格標記，船級社證書，并保證其所提供的焊接材料產品符合有關標準或供貨協議的要求。4. Purchase4.1 Welding materials purchasing personnel shall have adequate basic knowledge on welding materials and learn about the purpose and significance of welding materials in welding operation.4.2 Welding mater

18、ials shall be purchased from qualified suppliers who offer quality products with reasonable prices according to technical ordering specifications.4.3 Special welding materials or welding materials with special technical requirements shall be purchased from suppliers designated by welding supervisor.

19、4.4 The supplier or manufacturer of welding materials shall have established a reliable quality system and enjoy the production capability of satisfying the Companys demands.4.5 The supplier of welding materials shall present the quality certificate/specifications or mark of conformity or classifica

20、tion certificate, and ensure that its welding materials and products conform to the requirements of relevant standards or supply agreement.5 驗收5.1 驗收項目焊接材料的驗收內容應依據焊接產品的制造規程、焊接產品的種類、船級社要求、業主技術條件要求及實際需要確定。5.1.1 包裝檢驗檢驗焊接材料的包裝是否符合有關標準要求，是否完好，有無破損、受潮現象。5.1.2 質量證明書檢驗對于附有質量證明書，船級社證書的焊接材料，核對其質量證明書，船級社證書所提供的

21、數據是否齊全，并符合規定要求。5. Acceptance inspection5.1 Inspection itemsInspection items of welding materials shall be determined in accordance with manufacturing specifications and types of welding products, classification society rules, Owners technical conditions and actual requirements.5.1.1 Packing inspecti

22、onCheck and make sure the package of welding materials meets the requirements of relevant standards, is sound, undamaged and not damped.5.1.2 Inspection of quality certificatesFor welding materials furnished with quality certificates or classification certificates, check and make sure the data as pr

23、ovided in such certificates are all complete and meet specified requirements.5.1.3 外觀檢驗檢驗焊接材料的外表面是否污染，在儲運過程中是否產生有可能影響焊接質量的缺陷，識別標志是否清晰、牢固，與產品實物是否相符。5.1.4 成分及性能試驗如需要，應按技術要求進行焊接材料復驗，根據有關標準或供貨協議的要求，進行相應的試驗。5.2 檢驗結果的認可焊接材料的檢驗方法及檢驗規則一般應根據有關標準，船級社規范要求確定。必要時亦可由供需雙方協商確定。焊接材料經驗收檢驗后應出具檢驗報告，并經有關職能部門認可。5.3 驗收標記驗

24、收合格的焊接材料應在每個包裝上做專門的標記。5.1.3 Exterior inspectionCheck and make sure the exterior of welding materials is uncontaminated, free of any defect that occurs during storage or transportation and is likely to affect welding quality, and that their identification marks are clear and fast and consistent with

25、actual conditions of the products.5.1.4 Composition and performance testIf necessary, welding inspection shall undergo re-inspection in accordance with technical requirements or corresponding tests as required in relevant standards or supply agreement.5.2 Approval of inspection resultsThe methods an

26、d rules for inspection of welding materials shall be generally determined in accordance with the requirements of relevant standards and classification society rules. If necessary, such methods and rules may be determined through negotiation by the buyer and the seller.After acceptance inspection of

27、welding materials, an inspection report shall be issued, subject to approval by relevant functional departments.5.3 Inspection markEach package of accepted welding materials shall be properly marked.6 入庫存放焊接材料的庫內可根據需要，劃分為“待檢”、“合格”及“不合格”等區域，各區域要有明顯的標記。驗收合格的焊接材料應進行入庫登記。其內容包括：a) 焊接材料的名稱、型號(或牌號)，或內部移植代號

28、；b) 生產廠；c) 規格；d) 批號或爐號；e) 數量(或重量)；f) 生產日期；g) 入庫日期；h) 有效期(自驗收合格之日起至規定的期限)。焊接材料入庫后即應建立相應的庫存檔案，如入庫登記、質量證明書、船級社證書、驗收檢驗報告、檢查及發放記錄等。6. WarehousingThe warehouse where welding materials are stored will be divided into such zones as “inspection required”, “accepted” and “unaccepted” with different and conspi

29、cuous marks.Accepted welding materials shall undergo warehousing registration, including:a) Name, model number (or designation) or internal transfer code of welding materials;b) Manufacturer;c) Specifications;d) Batch number or furnace number;e) Quantity (or weight);f) Date of production;g) Warehous

30、ing date;h) Effective period (from the date of acceptance to a specified date).After warehousing of welding materials, corresponding storage archives shall be established, including warehousing register, quality certification, classification certificate, acceptance report, and inspection and distrib

31、ution records.7 庫存保管7.1 存放條件7.1.1 焊接材料的儲存庫應保持適宜的溫度及濕度。室內溫度應在 5以上，相對濕度不超過 60%。室內應保持干燥、清潔，不得存放有害介質。7.1.2 焊接材料應按有關的技術要求和安全規程妥善保管。因吸潮而可能導致失效的焊接材料，在存放時應采取必要的防潮措施，如設置貨架、采用防潮劑或去濕器等。品種、型號及牌號、批號、規格、入庫時間不同的焊接材料，應分類、分批存放，并有明確的區別標志，以免混雜。7. Storage7.1 Storage conditions7.1.1 The storeroom of welding materials sh

32、all always have suitable temperature and humidity.Indoor temperature shall be above 5 and relative humidity shall not exceed 60%. The storeroom shall be kept dry and clean inside and store no harmful agents.7.1.2 Welding materials shall be stored in accordance with relevant technical requirements an

33、d safety regulations.Welding materials likely to fail due to dampness shall be provided with necessary moisture-proof measures, such as installation of storage rack or use of desiccant or dehumidifier.For fear of mixed storage, welding materials that differ in type, model number, designation, batch

34、number, specifications and warehousing date shall be stored under different categories and in batches and have conspicuous identification marks.7.2 庫存期間的檢查庫存管理人員應具備有關焊接材料保存的基本知識，熟悉本崗位的各項管理程序和制度。定期對庫存的焊接材料進行檢查，并將檢查結果作書面記錄。發現由于保存不當而出現可能影響焊接質量的缺陷時，應及時報告質檢，和相關部門，會同有關職能部門及時處理。7.2 Inspection during storag

35、eStorekeepers shall possess basic knowledge on storage of welding managers and familiarize themselves with all management procedures and systems for their respective posts.Check welding materials in stock periodically and record inspection results in writing.In case of any defect attributable to imp

36、roper storage and likely to affect welding quality, it shall be timely reported to quality management and associated departments for timely disposal along with relevant functional departments.8 出庫8.1 為了保證焊接材料在其有效期內得到使用，避免庫存超期所引起的不良后果，焊接材料的發放應按“先入先出”的原則進行。8.2 焊接材料的出庫量應嚴格按產品消耗定額控制，并以領料單為出庫憑據，經庫存管理人員核準

37、之后方可發放。8. Distribution8.1 To ensure the use of welding materials within effective period and avoid bad consequence of expiration of storage life, the distribution of welding materials shall follow the “FIFO (first in, first out)” principle.8.2 The quantity of welding materials taken out of warehouse

38、 shall be controlled in strict accordance with product consumption data, and warehousing materials may be sent out of warehouse only against the corresponding material requisition and with the approval by storekeeper.8.3 庫存超期的焊接材料庫存期超過規定期限的焊條、焊劑、焊絲及藥芯焊絲，需經有關職能部門復驗合格后方可發放使用。復驗原則上以考核焊接材料是否產生可能影響焊接質量的缺

39、陷為主，一般僅限于外觀及工藝性能試驗，但對焊接材料的使用性能有懷疑時，可增加必要的檢驗項目。規定期限自生產日期始可按下述方法確定：a) 材料供應商的焊接材料質量證明書或說明書推薦的期限；b) 包裝密封良好的焊接材料為三年；c) 一般包裝的焊接材料，及其他焊接材料為二年。8.3 Welding materials with expired storage lifeWelding electrodes, fluxes, wires and flux cored welding wires whose storage life expires may be distributed for use o

40、nly after they pass re-inspection organized by relevant functional departments.Re-inspection is generally aimed at checking if any defect likely to affect welding quality occurs to welding materials, and is usually limited to exterior inspection and process performance test. If there is any about se

41、rvice performance of welding materials, necessary inspection items may be included.The specified period is any of the following periods of time as from the date of production:a) Period as recommended in quality certificate or specification of welding material supplier;b)The storage life of welding m

42、aterials with good packing and sealing is three years;c) The storage life of welding materials with ordinary packing and other welding materials is two years.8.4 受潮、變質的焊接材料對于嚴重受潮、變質的焊接材料，應由質檢和有關職能部門進行必要的檢驗，并作出降級使用或報廢的處理決定之后，方可準許出庫。對于這類焊接材料的去向必須嚴格控制。8.4 Dampened, deteriorated welding materialsFor sev

43、erely dampened or deteriorated welding materials, quality management and relevant functional departments shall make necessary inspection and decide on concession or scrapping before such materials may be taken out of warehouse. The flow direction of those materials must be strictly controlled.9 使用過程

44、中的管理9.1 一般要求9.1.1 車間應設置專門的焊接材料管理員，負責焊接材料的焙烘、保管、發放及回收。9.1.2 使用管理職責車間的生產主管人員對焊接材料的管理及使用全面負責；焊接技術人員及車間檢查員應對焊接材料的管理及使用進行必要的檢查監督，確保焊接材料的正確使用，防止由于焊接材料管理不善而發生質量事故。9. Management during use9.1 General requirements9.1.1 The workshop shall have a welding materials management clerk who is responsible for drying

45、, custody, distribution and recovery of welding materials.9.1.2 Responsibility for use and managementProduction supervisor in the workshop assumes overall responsibility for management and use of welding materials;Welding technicians and workshop inspectors shall conduct necessary inspection and sup

46、ervision over the management and use of welding materials to ensure correct use of welding materials and prevent quality accident due to inappropriate management of welding materials.9.2 烘干、保溫及清理9.2.1 烘干及清理焊接材料的場所應具備合適的烘干、保溫設施，及清理手段。烘干、保溫設施應有可靠的溫度控制、時間控制及顯示裝置。儀器儀表應經過計量檢定。9.2.2 焊接材料在烘干及保溫時應嚴格按有關技術要求執

47、行。焊接材料在烘干時應排放合理、有利于均勻受熱及潮氣排除。堆高不超過70mm。烘干焊條時應注意防止焊條因驟冷驟熱而導致藥皮開裂或脫落。9.2.3 不同類型的焊接材料應分別烘干，避免混雜。9.2.4 焊接材料制造廠對有烘干要求的焊接材料，應提供明確的烘干條件。焊接材料的烘干規范可參照焊接材料說明書的要求確定。9.2 Drying, heat insulation and cleaning9.2.1 The site for drying and cleaning welding materials shall have adequate drying and heat insulating fa

48、cilities and cleaning methods. Drying and heat insulating installations shall have reliable temperature control, time control and indication devices. Instruments shall be measured and calibrated.9.2.2 Drying and heat insulation of welding materials shall be done in strict accordance with relevant te

49、chnical requirements.At the time of drying, welding materials shall be so reasonably placed to facilitate even heating and moisture elimination. The height of stack does not exceed 70mm.During the drying of welding electrodes, great care shall taken to prevent any crack in or shedding of electrode c

50、oating due to shock cooling and heating.9.2.3 Welding materials of different types shall be dried separately.9.2.4 If the manufacturer of a particular welding material has special drying requirements, it shall specify such requirements. Drying specifications for welding materials may be determined a

51、ccording to product specifications of welding materials.9.2.5 烘干后的焊接材料應在規定的溫度范圍內保存，以備使用。9.2.6 焊接材料管理員對焊接材料的烘干、保溫、發放及回收應作詳細記錄，達到焊接材料使用的可追溯性。9.2.7 焊絲表面必須光滑、整潔，無油、銹及污物附著。9.2.8 真空包裝焊接材料采用真空包裝，按照焊接材料制造商技術規格書的規定，允許不進行焙烘的焊接材料，可直接使用，但必須在 4 小時內用完，或嚴格按照焊接材料制造商技術規格書的規定發放和使用。如果超過保存期，或發現真空包裝破損，禁止使用。 After drying

52、, welding materials shall be kept within a specified temperature range.9.2.6 Welding materials management clerk shall record in detail the drying, heat insulation, distribution and recovery of welding materials to ensure the traceability of welding materials usage.9.2.7 The surface of welding wire must be smooth, tidy and free of oil, rust or filth.9.2.8 Welding materials with vacuum packingIf vacuum packing is adopted, welding materials that are allowed not to be dried according to technical specifica