1、W220 S系列空氣懸掛系統(tǒng)原理賓士孑應(yīng)1998-2003年W220 S務(wù)列序型 全鄉(xiāng)般搭裁全新的空冬懸吊冬俛(AIRmatic ),同時(shí)諸合夕©為厘(Level Control)度邀窓.器獲礎(chǔ)倜鷲(ADS, Adaptive Damping System )的功能。典寶爰功鏈厶下師陸：為高度控亦芳車(chē)身高度的控制可分為手動(dòng)控制與自動(dòng)控制兩 種：（1）手動(dòng)控制：我們可利用中控臺(tái)上控制而板（UCP）上 的車(chē)高控制按鈕，將車(chē)高往上調(diào)25mm（按下按鈕上半部）。在手動(dòng)控制的模式 下，車(chē)高的調(diào)整只允許向上升高或回復(fù)至 正常高度二種模式而已。1、車(chē)為上俞2、正席為凌3、犒示燈（車(chē)為/打時(shí)亮?xí)r）(

2、2)自動(dòng)控制： *當(dāng)車(chē)子在行駛時(shí)，AIRmatic會(huì)依據(jù)車(chē)子負(fù)載及行駛速度自 動(dòng)調(diào)整車(chē)高以增加行車(chē)的安全性及減少油耗。探當(dāng)行駛速度約在140Km/hr(91mile)時(shí)，無(wú)論選擇了何 種車(chē)身高度，車(chē)身都會(huì)降低到比正常高度再低15mm的高度。 探 當(dāng)車(chē)速低于70Km/hr (45mi le)時(shí)，車(chē)身會(huì)回到正常高度。 探避震器軟硬度調(diào)整(ADS)避震器軟硬調(diào)整亦分為手動(dòng)和自動(dòng)兩種:(1)可按上控制面板(UCP)上的避震器ADS按鈕手動(dòng)調(diào) 整軟硬度，共有三種模式可供選擇：探 標(biāo)準(zhǔn)模式(Comfort mode)避震器較軟濟(jì) 跑車(chē)模式1 (Sporty mode)避震器較硬探 跑車(chē)模式2 (Extre

3、mely Sporty mode)避震器最破1、ADS控制按鈕2、標(biāo)準(zhǔn)模式3、跑車(chē)模式14、跑車(chē)模式2氣壓元件部份示意圖、PAIRmatic電腦會(huì)依據(jù)所選擇的避震器模式、目前路面情形和駕駛者習(xí)慣會(huì)自動(dòng)設(shè)定最佳的避震器程式t、系統(tǒng)說(shuō)明(-)組成元件 空氣懸吊控制系統(tǒng)元件可分為氣壓和電子二部分。氣壓元件部份氣壓元件部份示意圖、PVS1氣壓元件部份示意圖、P40前避震器柱41后避震器柱42AIRinatic儲(chǔ)氣筒A9/1空氣壓縮機(jī)Y36/6車(chē)高空控制閥Y51左前避震器控制閥Y52右前避震器控制閥Y53左后避震器控制閥Y54右后避震器控制閥A9/1空氣壓縮機(jī)B24/4右刖車(chē)身加速感知器AIP13儀表板

4、螢?zāi)籅24/6右后車(chē)身加速感知器B7壓力感知器K40/7右前保瞼絲/機(jī)電器模組B22Z3后軸車(chē)高感知器KO空氣壓縮機(jī)繼電器B22/8左刖車(chē)崗感知器N49方向盤(pán)轉(zhuǎn)身向常度感知器B22/9右前車(chē)高感知器N51AIRinatic控制電脳B24/3左列車(chē)向加速感知器N727ls2車(chē)咼控制幵關(guān)S9/1剎車(chē)燈開(kāi)關(guān)N72/ls3避震器模式開(kāi)關(guān)Y36/6車(chē)咼控制閥XI1/4診斷座Y52右前避震器控制閥Y51左前避震器控制閥Y54右甘避藁器控制陶Y53左后避震器控制閥W220 S系列空氣懸掛系統(tǒng)原理Airmatic 核心部件氣泵和控制閥體位置圖:活塞往復(fù)式氣泵、濾清器、干燥器剖面圖:空氣彈簧剖面圖（我相信這個(gè)東

5、西你很難見(jiàn)到的）：Airmatic 線(xiàn)路及管路走向簡(jiǎn)圖:fl*WWW.pomjH| 'rrNts團(tuán)技r：Airmatic 系統(tǒng)管路圖（參照這個(gè)基本上管路部分的故障可以判斷岀來(lái)了）：雒艷勤kA9/1當(dāng) aom/CHINESE/b&l二* 原咅 M 二二二詳細(xì)的原理與控制理論請(qǐng)具體參考W220 Airmatic 培訓(xùn)講座光盤(pán)（2CD/套），其中包括:Airmatic 元件位置；各原件工作原理；系統(tǒng)控制原理；常見(jiàn)故障檢修；用Star 2000 對(duì)Airmatic系統(tǒng)的標(biāo)定!W220空氣減振器系統(tǒng)1、空氣減振器系統(tǒng)功能簡(jiǎn)圖:GF32.22 P-O003AAIRmMic, functio

6、nZ3.3.98MODEL 22Q except CODE (4B7a) Active body control (ASC)AIRmatk. functionAdaptive damping system(AOS II). funciianLevel adjustmeinit. functioiLevel contfGl. functionP32.2?-Jtl 19-79AIRmiatic pressure supply, functionJJ-p-r1AIRmallc with ADS controlrnodul*AJRmadc compressor unjtAIRmatic main re

7、senioirSteering anglewnsorTComfort and sport switchTLcvsl adjustment swJtchLT1jA-lr cofTiprsssorDamper valveLevol sensorBody acceleration sensorLavel cahtrclvalve unitSpring stmtAIRmaticpressure sensor2、元件位置圖:GF32 22-P 0003-02AAIRmalic. local ion of pneumalic/hdrauSicIGFcomporvenuP32.22-2017-7940Fro

8、nt spring strutA9/1AIRm&tic compressor unitY52Right front ante damping valve unit41Rr spring strut丫36/6Level caniral 問(wèn)皿 unitY53Left rear axie damping give unit42AfRmatK： centra resetvatrY51Left front axie demping va/re umfY54Right tear anvtve unitB24/6¥3昨B22/&B24/3<Q|-/今 NfilK4£

9、V7kOA9/JASRmatic comprs$or unitA1p13 Muibfunction display B7AlRtnabc pressure sensorJ922/3 Rear axfe level sonsor B22/8 L&ft front ie vet sensor 日2方9Right front f&v&J sensor024/3 Left front body acce/erafw?sensorB24/4 Rght frunf body acce/eraboff wnswB34/6Right rear bodytensorK4Qf7Right

10、front 九腮囪 and itay modulokOAiRmatic coj?pm$scv relayN49Sieenng angie &&n$orN5TAlRm&trQ with AD$ controlmoduleN 72/i s2 Level cQntfQl $wlchP32 220i-7y N 72/1 s3 Gomfott arid sport switch SS/fStop lamp swttchXlf/4Data link c&nnectorY36/6Level contra/ 甘unitYS1Left front ax/e damping val

11、ve unit¥52尺fffht front axfe damping 涸沁unitV53 Left fear &xte dampt/K/ va/ve unit Y54 Right rear&xf& damping valve unitGF32 22-P-OM)3 03AiRmalic, to cation of electricVelecli onlc【y”GFcompcnenlsI3、車(chē)身高度控制理論:MODEL 220except CODE (491) U-S. versionexcept CODE (487a) Active body control

12、(ABC)mmC+25km/hNorrn&i 陽(yáng)川c舊 level - 0 mm Low&i&d vehicle level - -15 mm Raised vehicle feve 25 mm a "ffaised fewf caceW efter 5 minutes when vahiie speed > 80 km/hb "Ra/secf !a vst" cance/ea tmtnedtaiely (> 120 knt/h)c A utomatic(> 140 hm/h)d wtOfflafN： raising (&

13、lt;70 km/h)4、儀表信息與 Airmatic 系統(tǒng)通訊:| AD32.22-P-2000'04Aj AlRinahc conlrol module CAN w:gnalsAlmatlc with ADS control module CAN data outputsCAN signalInformationAIRmatic status轉(zhuǎn)- E«or message(說(shuō)蔦#訕卯哪* Slop car loo tow眾:囂:皿 徘如縮財(cái)呦憐* Vehtcie level-Left ront awle level-網(wǎng)恫f碩阮fevelf城砒->-Reaf axle

14、 level (center tors ion bar)C Ttx "尸"1 System informalion, u >l Level calibration conducted 護(hù)毋繪冰#7% .Comfort and sport switch Comfort/Sport LED onLevel adjwstmenl swiitJi Level LED 1 and 2 onAIRmatic wUh ADS contrQl module CAN data inputsCAN signalInformationFrom control moduleEngine st

15、alus Engine running (circuit 61)» Instrument clusterOutride air temperature鋼時(shí) Current outside air temperature« Instrument clusterLefl "onl wheel vehicle speed signal Wheel speed ESP control moduleRight front wheel vehicle speed signal Whaal speed ES P control moduleStop lamp swvitch B

16、rake not actuated Brake actuated jf 妙« Nq signal' ESP control moduleESP ESP controls ESP control moduleComfort and sport switch« "Comfort" actuationt "Sport (" acluation "Sport II" actuation Electronic ignilion i $t9der switch control moduleLevel adjustmen

17、l switch Tevel higher actuation HLevat lower" actuation Eleclronic ignilion i starter switch control maduFo5咖郵edfic ：伽E%）糾碉牛2* C°UntryCOdC 聞知 Eleclronic ignition J starter switch conlrol module.Sleeping aitgle sensor Steering angle and status« Steflfing column moduleOutside air pressu

18、re OulsKie air pressure fador« Engine control moduleAir temperalure IntakB air lemperature Engine conlrol moduleVehicle code Model series- Body Engine Transmission-/r 7 Engine control moduleTransmission status Actual gear琴忻j焉罕宙 T呵眄鯉皿勺抵_. ETC EGS conlrol module5、管路及升、降車(chē)控制過(guò)程:GF32 31-F 4500-03BLev

19、el conlrol valve unit functionL_40 Front spnng storf41 Rear spring strut* Rosfdu&l pressurs holding valve42 AIRmatic central raserworA.9/1 AIRmatic cwnpfssor und m t Atf compressor motor y 1 AIRm&tic pressure roa se 片刖曲碗yty2RX4/Rmafc preiswe ssnsor Leve/ control valve unit Left front tevel c

20、ontra) ra/w Right front level contra/ 冊(cè)/ve Left rB&rlel co/rtro/ Right mar(9vl control vaJ曲P32 22-20OB-M y5 AWma/c centra reservoir charge v&lye& Air cleanerbPressure felief/residua! pressurevalvec Air dmrFor reasons of sal&t/ only one valve i$ ever actuated at the saine tirne. If an

21、 axle is too low. cycting lakes place between the left and right level vake.Raising th« vshlclftThe front tefth front right, rear left and rear right level valves (yl, y2, y3. y4) a<e opened as required and the compressed-air stored trt (he central reMfvcir or generaled by the air compressor

22、 motor flows from the level conlroj valve unit (Y36/6) to the individual spring struts.As soon as the required vehicte level is reached a( a Front wheel, the respective level valve (y1 o( y2) closes, the othervalve stillremains open until the same vehicle level has also beenad j usi&d at the olh

23、&r wheel. Al the rear axle both level conlfol valves (y3 and y4) close when the vehicle level averaged between the right and left wti&el corresponds to lhe specified level $et by the control module,Lowering th» vehicleAll the wheel level conkol valves (y1, y2, y3 and y4) are open in the

24、 level control valve unrt (Y36/6).ln addition the AJRmatic pressure reEease valve (y1) in the AIRmatic compressor unit (A91)他 opn and the camprassed-air is reduced via ihi& valve. At lhe same time the level vahws of the Individual wheels remain open until the desired vetiicle leval l$ reached al

25、 each Roni wheel and at the rear axle6、減振器阻尼控制:GF 32 31-P-4300-02B| Damping vaTve. functiGnIllustration shows front axle suspension strut The re 旬The g郎 f9lves a. 4 £ 科 consist of a ball valve and throttle.Y51 Damping valveyl Solenoid vatve Jy2 Solenoid valveabcBpa&s vaiard compr&s r so

26、ft rvbound Bypass valve, hard r&bound Bypass valver soft compression Operettng pistort Dividing piston Pressure chamber Bottom valveThe ADS suspension control module is used to achieve fourettings.different dam ping for<ing 1amping forceFor comrorta rolling wj)Ksmall sprung massiand lowlonitu

27、dinajindjaleraptfcceleration. With this damping force solenpivslves y1 and y2 are open so that most of I he oil flows pa(jllel Io lhe hard rebound and cornpresion of the operating pislon via (he softer reed valves at the solenoid valves.setliriThe comfort rebound and compression selling is therefore

28、 achieved.Damping force setting 2The reed valves at the valve piston generale a firmer setting. If the vehicle is towered, sol&ncid valve y2js_opened sud solenoid valve y1 is closed. The reed valves (a =(r3 compress ion and b 匸 £pft rebound) at solenoid valve y1 generate a hard compreswmnd

29、a soft reboundDamping force setting 3The reed valves at the valve piston generate an even firmer setting, If the vehicle i$ raed, solenoid valve y1 is opened and $c4encid valve y2 i* closed. The reed valves (c = hard rebound and soft compression) al solenoid valve y2 generate a hard rebound and a so

30、ft compressiorr,站駅妙九£上Damping force setting 4 (dnvlny safety setting)For increased driving safety with high Iongitudmai and lateral vehicle acceleration. Both solenoid valves y1 and y2 are closed. The reed valves (& = hard compression and c = hard rebound) generalfi a hard compression and r

31、ebound. AU the ail flaws via the hard rebound and compression of the operating piston.This damping force setting is also selected if the ADS system fails and lhe ADS suspension warning light (A1e27) comes on in the instrument cluster.Damping fores settingDamping valves (Y5VY54)Vake controlLReboundCo

32、mpressionSolenoid valve (y1)Solenoid valve y2)i ComfortComlcrtOpenOpen!，SoftHardClosedOpen3HardSoftOpenClosed* -HardHardClosedClosedSwitching for damping force settings7、檢查說(shuō)明:AR32.22-P-8100IInspecting AIRmatic for loaks21.4.99MODEL 220 oxcopt CODE (487a) Actlvo body control (ABC)P32 22-2080 09Pressu

33、re line connections:4HRto right rear spring strut40Front spring strut1to AIRmatic compressor unit5SPto central reser/oir41Rear spring strut1VLto left front spring strutPto AIRmatic compressor unit42Central reservoir2VLto right front spring strut40aon front spring strutA9/1AIRmatic compressor unit3HLto left rear spnng strut41aon rear spring strut丫3&6Level control valve unit42aon central reservoirOperation no. of operation texts or standard texts and flat ratesDivisionOp. no.Operation textP328550CHECKING AIR SPRING