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MachineDesignandmanufacturingMachinedesignistheapplicationofscienceandtechnologytodeviseneworimprovedproductsforthepurposeofsatisfyinghumanneedsItisavastfieldofengineeringtechnologywhichnotonlyconcernsitselfwiththeoriginalconceptionoftheproductintermofitssize,shapeandconstrictiondetails,butalsoconsidersthevariousfactorsinvolvedinthemanufacture,marketinganduseoftheproduct.Peoplewhoperformthevariousfunctionsofmachinedesignaretypicallycalleddesigners,ordesignengineers.MachinedesignisbasicallyacreativeactivityHowever,inadditiontobeinginnovative,adesignengineermustalsohaveasolidbackgroundintheareasofmechanicaldrawing,kinematics,dynamics,materialsengineering,strengthofmaterialsandmanufacturingprocesses.Asstatedpreviously,thepurposeofmachinedesignistoproduceaproductwhichwillserveaneedformanInventions,discoveriesandscientificknowledgebythemselvesdonotnecessarilybenefitpeople;onlyiftheyareincorporatedintoadesignedproductwillabenefitbederivedItshouldberecognized,therefore,thatahumanneedmustbeidentifiedbeforeaparticularproductisdesignedMachinedesignshouldbeconsideredtobeanopportunitytouseinnovativetalentstoenvisionadesignofaproduct,toanalyzethesystemandthenmakesoundjudgmentsonhowtheproductistobemanufacturedItisimportanttounderstandthefundamentalsofengineeringratherthanmemorizemerefactsandequationsTherearenofactsorequationswhichalonecanbeusedtoprovideallthecorrectdecisionsrequiredtoproduceagooddesignOntheotherhand,anycalculationsmademustbedonewiththeutmostcareandprecision.Forexample,ifadecimalpointismisplaced,anotherwiseacceptabledesignmaynotfunctionGooddesignsrequiretryingnewideasandbeingwillingtotakeacertainamountofrisk,knowingthatifthenewideadoesnotworktheexistingmethodcanbereinstatedThusadesignermusthavepatience,sincethereisnoassuranceofsuccessforthetimeandeffortexpendedCreatingacompletelynewdesigngenerallyrequiresthatmanyoldandwell-establishedmethodsbethnistasideThisisnoteasysincemanypeopleclingtofamiliarideas,techniquesandattitudesAdesignengineershouldconstantlysearchforwaystoimproveanexistingproductandmustdecidewhatold,provenconceptsshouldbeusedandwhatnew,untriedideasshouldbeincorporatedNewdesignsgenerallyhave“bugs”orunforeseenproblemswhichmustbeworkedoutbeforethesuperiorcharacteristicsofthenewdesignscanbeenjoyedThusthereisachanceforasuperiorproduct,butonlyathigherriskItshouldbeemphasizedthat,ifadesigndoesnotwarrantradicalnewmethods,suchmethodsshouldnotbeappliedmerelyforthesakeofchangeDuringthebeginningstagesofdesign,creativityshouldbeallowedtoflourishwithoutagreatnumberofconstraintsEventhoughmanyimpracticalideasmayarise,itisusuallyeasytoeliminatethemintheearlystagesofdesignbeforefirmdetailsrequiredbymanufacturingInthisway,innovativeideasarenotinhibitedQuiteoften,morethanonedesignisdeveloped,uptothepointwheretheycanbecomparedagainsteachotherItisentirelypossiblethatthedesignwhichisultimatelyacceptedwilluseideasadstinginoneoftherejecteddesignsthatdidnotshowasmuchoverallpromise.PsychologistsfrequentlytalkabouttryingtofitpeopletothemachinesoperateIt,isessentiallytheresponsibilitythedesignengineertostrivetofitmachinestopeopleThisisnotaneasytask,sincethereisreallynoaveragepersonforwhichcertainoperatingdimensionsandproceduresareoptimumAnotherimportantpointwhichshouldberecognizedisthatadesignengineermustbeabletocommunicateideastootherpeopleifthey,tobeincorporatedInitially,thedesignermustcommunicateapreliminarydesigntogetmanagementapprovalThisisusuallydonebyverbaldiscussionsinconjunctionwithdrawinglayoutsandwrittenmaterialTocommunicateeffectively,thefollowingquestionsmustbeanswered:(1)Doesthedesignreallyserveahumanneed?(2)Willitbecompetitivewithexistingproductsofrivalcompanies?(3)Isiteconomicaltoproduce?(4)Canitbereadilymaintained?(5)Willitsellandmakeaprofit?Onlytimewillprovidethetrueanswerstotheprecedingquestions,buttheproductshouldbedesigned,manufacturedandmarketedonlywithinitialaffirmativeanswersThedesignengineeralsomustcommunicatethefinalizeddesigntomanufacturingthroughtheuseofdetailandassemblydrawingsQuiteoften,aproblemwilloccurduringthemanufacturingcycleItmaybethatachangeisrequiredinthedimensioningortolerancingofapartsothatitcanbemorereadilyproducedThisfallsinthecategoryofengineeringchangeswhichmustbeapprovedbythedesignengineersothattheproductfunctionwillnotbeadverselyaffectedInothercases,adeficiencyinthedesignmayappearduringassemblyortestingjustpriortoshippingTheserealitiessimplybearoutthefactthatdesignisalivingprocessThereisalwaysabetterwaytodoitandthedesignershouldconstantlystrivetowardsfundingthatbetterwayInthedevelopmentofmanufacturingplans,computer-aidedprocessplanningcanbethepreparationofthousandsofprocessesandprocessingProcesstoselectthebestprocessingprogramIntheworkshop,thedistributedintelligenceofthisformtothemicroprocessortocontrolmachinetools,automaticcontrolforloadingandunloadingmaterialsPreparationandworkshoponthecurrentstateofthecollectionofinformations.However,theseseparatereformsarestillfarfromenough.WhatweneedisacommonsoftwareEndedbeforetheterminalfromalltheautomationcontrolsystem.Ingeneral,thecomputercanprovideawiderangeofintegrated,timelyandaccurateinformationcanbeministriestoimproveDoorsbetweentheexchangeandcommunication,theintroductionofmorestringentcontrol,andoftentoenhancetheoverallqualityofthewholesystemAndefficiency.Forexample,toimproveexchangeandcommunicationwillmeanthatthedesignofbettermanufacturability.NCprogrammersandprocessequipmentdesignershavetheopportunitytoputforwardtheviewsofproductdesigners,andviceversa.Thuscanreducethetechnicalaspectsofthechange,andthenecessarychangesforthosewhocanmoreeffectivelytodealwith.Thecomputercannotonlychangemorequicklyonthedetailsofthemake,butalsocanchangethenthedatatotellusers.Theuseofup-to-datedataontheproductioncontrolprocesscanbeapointofordertodevelopbetterandmoreefficientproductionProgress.Thus,expensiveequipmentcanbebetterutilizedtoimprovethepartsintheproductionprocessofthedeliveryofEfficiencyandreducethecostoftheproductsProductqualitycanbeimproved.Forexample,notonlycanimprovethedesignaccuracy,butalsoenablesqualityassurancePermittheuseofdesigndatadepartments,toavoiderrorsduetoamisunderstanding.Canmakepeoplebetteraccomplishtheirwork.Byavoidingthelengthycalculationandwritethework-Thisinformationisnottofindthetime-thecomputernotonlymakespeopleworkmoreeffectively,butalsoLiberatethemtodoonlytheworkofmancando:tothinkcreatively.ComputerIntegratedManufacturingwillalsoattractnewtalentintothemanufacturingsector.Wastoattracttalentedpeoplefromthereasonforthisisthattheyhopethatamodern,technologicallyadvancedenvironment.Inmanufacturingengineering,CAD/CAMequipmenttoreducetheprocessdesign,NCprogrammingandthepreparationoftheProcessRequired.Moreover,speeduptheresponsespeed,whichwilleventuallybeoutsidethecurrentprocessingoftheworkcommissionedfrominternalstafftocomplete.機械設計與制造業機械設計是一門通過設計新產品或者改進老產品來滿足人類需求的應用技術科學。它是一個廣闊的工程技術領域,不僅要研究產品在尺寸、形狀和詳細結構等方面的基本構思,還要考慮產品在制造、銷售和使用等方面的有關問題。進行各種機械設計工作的人員通常被稱為設計人員或者設計工程師。機械設計是一項創造性的工作。設計工程師不僅在工作上要有創新性,還必須在機械制圖、運動學
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