FCCA驗廠標準：目前Wal-Mart驗廠新增項目FCCA,所有Wal-Mart供應商都要通過FCCA的審核，FCCA的結果以打分的形式，60分以上為合格，FCCA即為Wal-Mart對工廠的質量體系要求，FCCA驗廠標準： FactoryQualitySystem工廠的質量體系1.0FactoryFacilitiesandEnvironment工廠設施和環境1.0.1Thereissufficientlightingon:Production,revising,finishing,inspection,packingandloadingareas?足夠的照明上：生產，返工，加工，檢驗，包裝及裝載的區域？1.0.2Thefacilitymaintainscleanandorganizedproduction,finishingandpackingareas.工廠保持清潔和有組織的生產，加工和包裝領域。1.0.3Facilityhasseparateinspectionareawithinspectiontableandproperventilation.工廠有單獨的檢驗區與檢驗臺并且適當的通風設備。1.0.4Facilityhasdocumentedpests/mildewandmoisturecontrolprogram,whichincludesfrequentinspections.（In-houseor3rdparty）工廠已記錄害蟲/霉菌和濕度的控制程序，其中包括經常巡查。（在公司內部或第三方）1.0.5Nobrokenwindowsorleakingroofsthatmayresulttoproductcon*inationwasobservedduringaudit.沒有打破窗戶或屋頂漏水，可能導致產品污染的觀察審核期間。1.0.6Factoryhasmetaldetectingunit.（Scoringwillnotapply（N/A）iffactorydoesnotneedthismachine.）工廠有金屬檢測單位。1.0.7（Critical）Factoryimplementsstrictsharptoolscontrolproceduretopreventscissors,knives,blades,brokenglassesandneedlestobemixedwithproduct.（重要）工廠實行嚴格的尖銳工具控制程序，以防止剪刀、刀、刀片、碎玻璃和針頭，以混合的產品。1.0.8Factoryhasback-uppowersupplyavailable.“Generator”工廠有后備電力供應。“發電機”1.1MachineCalibrationandMaintenance機器校準和維護1.1.1FactorymachinesandequipmentsareappropriatetoproduceWal-Martproducts.工廠的機器和設備是適合的生產沃爾瑪的產品。1.1.2Factoryhasdocumentedsystemandprocedureforscheduledequipmentcleaningandrepairs.工廠有文件體系和程序，預定設備清洗和維修。1.1.3Factorymachinesandequipmentsappeartobecleanandingoodrunningcondition.工廠的機器和設備顯示是清潔和良好的運行狀態。1.1.4Machines,equipmentsandtoolsareproperlylabeledwithdateoflastmaintenance/calibrationandschedule.機器、設備和工具有適當的標識最后維修/校準日期及進度表。1.1.5Machines,equipmentsandtoolsthatneedstoberepairedareproperlylabeledtoavoidaccidentaluse.機器、設備和工具需要維修時有標識以避免意外使用。1.1.6Factoryhasproper,cleanandorganizedstorageareaofcriticaltooling（i.e.injectionmoulds）withlabeledshelves.工廠有適當的，清潔的和有組織的存儲區域的關鍵模具（即注射模）與標識的貨架上。1.1.7Factoryhasproperdocumentationandupdatedinventoryofmachines,tools,sparepartsandequipments.工廠有適當的文件和更新庫存機器、工具、零部件和設備。1.1.8Factoryhasmaintenanceteamwithsuitableskilllevelandequipmentstoperformnecessaryrepairandcalibrationonmachines.工廠維修團隊與合適的技術水平和設備，以履行必要的維修和校準的機器上。2.0QualityManagementSystem質量管理體系2.0.1FactoryhasestablishedQualityManagementSystemthatisappropriatetotheirproductsandprocedures.工廠建立適合產品和程序質量管理體系。2.0.2Workers&Supervisorsarefamiliartothesequalitypoliciesandobjectives.工人與主管所熟悉的這些質量的政策和目標。2.0.3Factoryhasdocumentedcustomercomplaintsystemanddocumentedrecallprogram.工廠已記錄了顧客投訴體系，并記錄召回計劃。2.0.4（Critical）FactoryQCteamisindependentfromProductiondivision.（重要）工廠QC團隊是獨立于生產部門。2.0.5ProductionmanagementandQCteamdiscussandworktogetherinsolvingQualityissues/concerns.（Documented）生產管理和QC團隊討論和共同努力在解決質量問題/關注的問題。（記錄）2.0.6Factoryhassystemsandproceduresinplacetocontroltheriskofphysical,chemicalandbiologicalcon*inationthatmaydamagetheproductandpersonnelaswell.工廠有制度和程序能控制物理、化學和生物污染風險，可能會損害產品和人員。2.0.7Factoryconductsriskassessmentstoidentifyhazardsfromchemicals,rawmaterials,processequipmentsandtools.工廠進行風險評估，以識別危險化學品、原材料、工藝設備和工具。3.0IncomingMaterialsControl進料控制3.0.1Properfirstin-firstout（FIFO）systemonmaterialsarepracticed.物料實施先進先出（FIFO）體系3.0.2Factoryhasproceduresforqualityinspectiononincomingrawmaterials,accessoriesandcomponents.工廠有對進倉原物料、配件和部件質量檢驗的程序。3.0.3Incomingandoutgoingmaterialquantitiesaremonitoredanddocumented.進料和出貨的物料的數量進行監測和記錄。3.2.4Factoryhasspecificationsforpurchasedmaterials.工廠有采購物料規范。3.2.5Factoryhasdocumentedprocessandreferencesamplesthatensureincomingrawmaterialsconformtospecifications.工廠有文件程序和參考樣品以確保進倉原料符合規格。3.2.6（Critical）Factoryhaspropersystemonmaterialsegregationtoavoidaccidentalcon*inationfromrejecteditems.（重要）工廠已適當的對物料隔離體系，不合格的項目隔離以避免意外污染，3.2.7Factoryproperlyseparategoodqualityitemsfromrejectsandidentifiesnon-conforming（rejects）materialsforreplacement.工廠適當隔離良品（不良品）,并確定不良品（拒絕）更換。3.2.8Facilitysstorageareashavesufficientlighting,wellventilatedandcleansurrounding.廠房的存儲區域周圍有足夠的照明、通風和清潔。3.0.9Materials,componentsandaccessoriesareproperlystackedandidentifiedwithtags/labelsandoffthefloor.材料、部件和配件的妥善堆放并有標記/標簽并與地板隔離。3.0.10（Critical）Chemicalsandmaintenancesubstancesareproperlymarkedandstoredtopreventriskofcon*ination.（重要）化學品和維修的物質妥善標識和儲存，以防止污染的風險。3.0.11Colorrelevantmaterialssuchasfabrics,genuineleatherandsyntheticPU/PVC,trimsandaccessoriesaresortedbylotnumbers.顏色有關的材料如布料、真皮及合成聚氨酯/聚氯乙烯、裝飾及配件按批號儲存。4.0ProcessandProductionControl過程和生產控制4.0.1DoesfactoryhaveworkareaonlyforProductDevelopment?工廠是否有產品開發工作區？4.0.2DoesfactoryPDstudyandapplyproductsafetyfeatures,evaluatespatterns,mouldsandsamplesduringproductdesignanddevelopment?在產品設計和開發工廠產品開發的研究與應用是否有產品安全功能、評估模式、模具和樣品？4.0.3DoesProductdevelopmentincludespackagingdesignandteststhatconformstoindustrystandard（ISTA）產品開發包括包裝設計和測試以確保符合行業標準（ISTA）.4.0.4DoesfactoryPDperformassemblytime-studyonproductanddevelopeasywaystouseforconsumerbenefit?工廠產品開發在產品執行組裝時間研究，產品開發和簡便的方法使用的消費者受益呢？4.0.5FactoryhasdocumentedProductionproceduresateachstageofoperation.工廠有每一個階段的運作生產程序文件。4.0.6FactoryhasdocumentedQualityproceduresateachstageofoperation.工廠有每一個階段的運作質量程序文件。4.0.7DoesfactoryconductPre-productionmeetingpriortostartofproduction?工廠是否實施進行生產前的預產會議？4.0.8AreproductionandqualitysupervisorspresentduringPre-productionmeeting?目前在預產會議有生產和質量主管？4.0.9（Critical）Arecriticalqualityandsafetychecksreviewed,identified,andactionsforimprovementdocumentedduringPre-productionmeeting?（重要）是至關重要的質量和安全檢查、審查，確定，并采取行動加以改進記錄在預產會議？4.0.10Doesfactoryconduct“pilot-run”,reviewproductqualityagainstspecificationsheetanddocumentresultswithcorrectiveactionspriortoproduction?工廠是否進行“試運行”,檢討對產品質量的規格表和文件在糾正行動之前生產？4.0.11Isqualityofitemacceptableoncurrentproduction?（Check3or4completedproductsfromproductionfloor）.質量是可以接受的項目就目前的生產呢？（從生產區檢查3或4個成品）.4.0.12Wasinhouselab-testingperformedoncurrentproduction?（Requestfortestcopies）內部實驗室測試是否實施當前生產測試？（要求測試的副本）4.0.13DoesfactoryQCcomparefirstpiecesampleswithapprovalsampleandspecificationsheet?工廠QC是否比較首件樣品抽樣檢驗和批準的規格表？4.0.14Arethereadequateapprovedsamples,firstpiecesamples,referencesamplesandworkinstructionstoprovideworkerswithproperguidelines?是否有足夠的核準樣品、首件樣品、參考樣品和為工人提供適當的作業指導書？4.0.15Doesfactoryusedefective/rejectsamplestodemonstrateexamplesofcommondefects?工廠使用有缺陷的/不合格樣品是否普遍例子？4.0.16（Critical）DoesQualityControlhaveauthoritytostopproductionifqualityofproductsdidnotmeetspecification?（重要）如果產品質量不符合規格質量控制是否有權停止生產？4.0.17In-lineinspections（IPQC）areperformedbyQCateveryoperationprocess.在巡檢（IPQC）所執行品管在每一個操作過程。4.0.18Doesfactoryusestatisticalprocesscontrol（SPCforquality）?工廠使用統計過程控制？（質量統計分析）4.0.19FactoryQCinspectsperstandardAQLorasperindustrystandards.工廠品管檢驗按照標準AQL或按照工業標準。4.0.20Factoryperforms100%functionalitycheckonfinalproducts?工廠最終產品實施100%功能性確認？4.0.21Doesfactoryusecorrectiveactionsandrootcauseanalysismethods?（Pleaseprovideexamples）工廠是否使用的糾正措施和根本原因分析方法呢？4.0.22Doesfactoryhaveguidelinesinplacetoensurepackagingiscorrectforproduct?（請提供例子）工廠是否有指南以適當確保包裝是正確的產品？4.0.23Doespackingareahaveenoughspacetoperformpackingfunctionsproperly?Isitcleanandorganized?包裝區是否有足夠的空間用來履行包裝職能？它是清潔和有組織的？4.0.24Packedcartonsarestoredinenclosedareanotexposedtosunshineandwetweather.包裝紙箱都儲存在封閉區域內沒有暴露于陽光和潮濕天氣。4.0.25Doesfactorytrackanddocumenton-timeshipperformance?工廠是否有跟蹤和文件準時出貨職能？4.1SuppliersandSub-contractors供應商和分包商4.1.1Doesfactoryhaveadocumentedsupplierselectionandapprovalprocess?工廠是否有供應商選擇和批準過程文件？4.1.2Doesfactorytrack,evaluateanddocumentmaterialssupplierreliability（performance）?工廠是否跟蹤、評價和文件物料供應商的可靠性（效能）?4.1.3Doesfactoryhaveanestablished,documentedqualityprocedureanddoesfactoryevaluate,monitorsub-contractorqualityperformanceandreliability?工廠是否有建立質量記錄的程序和工廠評估、監測分包商的質量性能和可靠性呢？5.0In-HouseLab-Testing內部實驗室-測試5.0.1Doesfactoryperformin-houselabtestingandarefacilitiesappropriatelyequipped?工廠是否執行內部實驗室測試和配備適當設施？5.0.2Allgaugesandtestequipmentshavevalidcalibrations.所有量規和測試設備有效校準。5.0.3Testingmanualsofvariousindustrystandardsareavailableasreference.各種行業標準測試手冊是可作為參考。5.0.4In-houseLabTechniciansareproperlytrainedtoperformtestingfunctions.在內部實驗室的技術人員受過適當訓練的執行測試功能。6.0Finalinspection最終檢驗6.0.1DoesfactoryQCperformsfinalinspectio