地板間線槽安裝培訓教材以ＴＣ０２車為例子一．使用的物品線槽保護板，壓塊，膠刷，紅色線號筆，抹布，卷尺，扎帶槍，吸塵器，螺絲刀，扳手，棘輪扳手，套筒，電動液壓鉗子料件清單0001A2V00001400851電纜管PS275X25X3000ENAW-AlMg370002A2V00001409769電纜管PS275X25X800ENAW-AlMg310003A2V00001410012電纜管PS275X25X2840ENAW-AlMg320004A2V00001410013電纜管PS275X25X1160ENAW-AlMg310005A2V00001415990電纜管PS225X40X2160ENAW-AlMg310006A2V00001416177電線槽PS275X25X76010007A2V00001416327電纜管PS325X40X800ENAW-AlMg310008A2V00001418595電纜管PS325X40X3000ENAW-AlMg310009A2V00001416348電纜管PS150X25X400ENAW-AlMg340010A2V00113004111蓋板C02275X2000ALU120011A2V00001416446蓋板CO2275X1720ENAW-AlMg310012A2V00001416447蓋板CO2275X1760ENAW-AlMg320013A2V00001416449蓋板CO2275X1080ENAW-AlMg310014A2V00370027872蓋子CO2225X2000ENAW-AlMg320015A2V00001416450蓋板CO2275X168010016A2V00001405426蓋子CO2325X1720ENAW-AlMg310017A2V00113001606蓋板CO2325X2000AL20018A2V00001411296蓋CO2150X320ENAW-AlMg340019A2V00001401188插板BL1,2X25X240ENAW-AlMg3180020A2V00113046758線槽30X30L=2000110021A2V00113044161電纜管30X30L=30010022A2V00001416453電纜管L=760St10023A2V00001414744電纜管L=500St10024A2V00001416657電纜管L=630St10025A2V00001416659電纜管L=710St10026A2V00113048525線槽30X30L=37010027A2V00113046764固定卡750028A2V00113047179半園頭螺釘ST5,5X16-C-HA21140029A2V00113040225平墊圈（A級）5200HV-A41140030A2V00113046761蓋板L=2000STAHL110031A2V00113044163蓋L=300STAHL10032A2V00001416664蓋子L=760St10033A2V00001414878蓋子L=500St10034A2V00001416936蓋板L=630St10035A2V00001416942蓋板L=350St10036A2V00113048528蓋板L=370STAHL10037A2V00001404611固定夾A1-28X15W4420038A2V00110149479線夾CO31.43012060039A2V00103434184管塞AS21X3000ALMGSI0,5F2240040A2V00001414185管塞AS21X1210ENAW-AlMgSi20041A2V00001417149管塞AS21X675ENAW-AlMgSi10042A2V00001417150管塞AS21X480ENAW-AlMgSi10043A2V00001414182管塞AS21X130ENAW-AlMgSi30044A2V00001417151管塞AS21X1170ENAW-AlMgSi10045A2V00001406822套筒BS21ENAW-AlMgSi130046A2V00001411418硅樹脂管RO34X3X200Silikon40047A2V00113145137夾片A30-45X9-W41.430180048A2V00001373145接地線L=300Cu580049A2V00001342482滑塊M10M10X5CrNi18-10420050A2V00112703606連接板4KT28X7420051A2V00001373430接地線銅，25610600L=600Cu10001A2V00370067350端子25MM2BLZ=6MMSILOCu10002A2V00370067213端子25MM2BLZ=10MMSILOCu10003A2V00321680515電線25E-CUF200.60052A2V00370030615六角頭螺釘M10X25A4-70430053A2V00001169534平墊圈-A級10200HV-A4580054A2V00370058329自鎖彈簧墊圈SN60727-10-NRST10NRST60055A2V00370040933螺釘M6X16A2-70440056A2V00113017729六角螺母M6A4-70970057A2V00001217053平墊圈（A級）6200HV-A4700058A2V00001207430自鎖墊圈6NrSt790059A2V00001169485六角螺母M10A4-70160060A2V00110010122方頭螺栓M6X15A2-70720074A2V00001417285管塞AS21X676ENAW-AlMg310100A2V00112018642膠帶50AL10101A2V00112553873預緊電纜12553873PR250102A2V00106171150密封劑HYLOMAR10103A2V00001274956邊緣保護4,8X5,8KLB:1,4-1,9EPDMmitMetallgl20200A2V00116880968異丙醇ISOPROPANOL20201A2V00106022863V60粘接劑A組份V60KOMP.A10202A2V00106022774V60粘接劑B組份V60KOMP.B60301A2V00105116163組裝膠VOLER-A.C.10302A2V00001081088礦物油10302A2V00156031207GLEP1人工潤滑油10321A2V00370065131電纜扎帶B=4,6/L=300HS(PA66-HITZEST.)3000322A2V00115000735電纜扎帶B=7,6/L=360PA6.6W3000331A2V00001402987網狀伸縮網管Monofile-Polyster1000332A2V00001398180網狀伸縮網管Monofile-Polyster1000333A2V00001398181網狀伸縮網管Monofile-Polyster1000074A2V00001417285管塞AS21X676ENAW-AlMg310100A2V00112018642膠帶50AL10101A2V00112553873預緊電纜12553873PR250102A2V00106171150密封劑HYLOMAR10103A2V00001274956邊緣保護4,8X5,8KLB:1,4-1,9EPDMmitMetallgl20200A2V00116880968異丙醇ISOPROPANOL20201A2V00106022863V60粘接劑A組份V60KOMP.A10202A2V00106022774V60粘接劑B組份V60KOMP.B60301A2V00105116163組裝膠VOLER-A.C.10302A2V00001081088礦物油10302A2V00156031207GLEP1人工潤滑油10321A2V00370065131電纜扎帶B=4,6/L=300HS(PA66-HITZEST.)3000322A2V00115000735電纜扎帶B=7,6/L=360PA6.6W3000331A2V00001402987網狀伸縮網管Monofile-Polyster1000332A2V00001398180網狀伸縮網管Monofile-Polyster1000333A2V00001398181網狀伸縮網管Monofile-Polyster100工作環境工作環境要求：*溫度范圍：15～35℃*相對空氣濕度：30%～70%*粘接過程和質量檢驗過程中照明要充足（至少300Lux）

*確保工作區的通風（不充許有穿堂風）

*空氣中塵埃負荷必需要小（清潔、活化后的粘接面在通風結束后沒有可見的塵埃）*在粘接區域內不得有下述作業、工具和物質：

-可產生煙氣的作業（如焊接）

-噴砂和噴漆

-抹刀

-所有可噴射的物質（如：懸浮微粒），用做規定的表面預處理的物質除外。工作準備包括工裝工具檢查、清理；料件表面質量及尺寸、形位公差檢查；１．用吸塵器清潔地板面,保證線槽粘接位置沒有雜質,地板面如有特別突出的位置,需處理平整.清理線槽表面，檢查線槽尺寸是否符合圖紙。２．按照圖A6Z00001289084，BR側線槽布置如下順序（線槽1，2，3，1，1，1，4，5，9）BL側（9，8，7，3，1，1，1，6，9）。如下圖3.按照圖A6Z00001289084，線槽定位尺寸如圖所示,線槽邊緣距車體中心線283,按照線槽內邊緣距離車體中心尺線槽內邊緣距離車體中心尺寸按照上圖順序把線槽擺好.４．端部線槽按照圖紙沒有嚴格尺寸要求，但不能偏離木梁位置，要保證在車體中心線處，現車指導安裝如圖。

用件號19,56,57,58,60插板和緊固件把連線槽連接到一起,連接時保證線槽邊線盡可能在同一直線上.使用力矩,M66.0NM,完成后打防松標記.６．用紅色線號筆在擺好的線槽外邊緣做標記,做標記時,線號筆芯要和線槽邊緣緊靠在一起,做好標記后,取走線槽.如圖。７．在紅色標記內按S型打膠,注