氣源裝置AirSupplyDevice任務1Task1任務描述TaskDescription1氣源裝置和液壓裝置很類似，但也有不同，了解常見氣源裝置的基本工作原理及符號，進一步熟悉氣源裝置的種類，通過學習，熟悉常見氣源裝置在不同場合的應用。Taskdescription:Airsupplydeviceisverysimilartohydraulicdevice,buttherearesomedifferences.Thetaskistounderstandthebasicworkingprinciplesandsymbolsofcommonlyseenairsupplydevices,beacquaintedwiththetypesofairsupplydevices,andbefamiliarwiththeapplicationsofcommonlyseenairsupplydevicesindifferentscenariosthroughthestudy.任務描述TaskDescription1氣源裝置是在氣壓傳動系統中，為氣動系統提供滿足一定質量要求的壓縮空氣，是氣壓傳動系統的重要組成部分。如圖6-1-1所示，空氣壓縮機產生的壓縮空氣，經過降溫、凈化、減壓、穩壓等一系列操作后，才能供給控制元件和執行元件使用，而使用過后的壓縮空氣排向大氣時會產生噪音，此時應采取相應措施，已達到降低噪音，改善勞動條件和環境質量。Inapneumatictransmissionsystem,airsupplydeviceprovidesthepneumaticsystemwithcompressedairofcertainquality,anditisanimportantpartofthepneumatictransmissionsystem.AsshowninFigure6-1-1,thecompressedairproducedbytheaircompressorissuppliedtothecontrolcomponentandtheactuatingcomponentafteraseriesofoperationsincludingcooling,purification,depressurizationandvoltagestabilization;andnoiseisgeneratedwhendischargingtheusedcompressedairintoatmosphere,socorrespondingmeasuresshallbetakentoreducethenoise,therebyimprovingthelaborconditionsandtheenvironmentalquality.Figure6-1-1Aircompressor氣源裝置AirSupplyDevice2自然界中的空氣是一種混合物，主要由氮、氧、水蒸氣、以及其它微量氣體和一些雜質組成，而在不同的環境和氣候條件下，空氣的組成成分還不同，氣動系統工作時，壓縮空氣中水分和固體顆粒雜質等的含量是系統能否正常工作的重要因素，對空氣進行壓縮、凈化，從而向各個設備提供干凈、干燥的壓縮空氣稱之為壓縮空氣站或氣源如圖6-1-2所示即為氣源裝置的工作示意圖。Natureairisamixturewhichconsistsofmainlynitrogen,oxygen,vaporaswellassomeothertracegasesandimpurities.Theaircompositionisdifferentunderdifferentenvironmentalandclimaticconditions.Whenapneumaticsystemisworking,thecontentsofmoistureandsolidparticulateimpuritiesandalikeincompressedairareimportantfactorstothenormaloperationofsystem.Compressingandpurifyingairtoprovideeachpieceofequipmentwithcleananddrycompressedairisreferredtoasthecompressedairstationorairsupply;andFigure6-1-2showstheschematicoftheoperationofairsupplydevice.Figure6-1-2SchematicofOperationofAirSupplyDevice氣源裝置AirSupplyDevice2Figure6-1-3WorkflowofAirSupplyDevice氣源裝置AirSupplyDevice2Table6-1-1ConstitutingPartsofAirSupplyDeviceConstitutingpartFunctionalsymbolFunctionandeffectAirpumpCompressairintocompressedairCoolerCoolthecompressedairataircompressoroutlettobelow40℃,tocondensemostofthevaporandbadoilmistinairasliquidwaterandoildrops.Fluid-waterseparatorManualSeparatetheimpuritieslikewaterandoildropsdissolvedoutbyaftercoolerfromthecompressedair.AutoAirstoragetankStorethecompressedairandeliminatethepressurefluctuation,ensuringthecontinuousandstableairsupplyFilterFurtherremoveoilcontamination,wateranddustfromcompressedair,inordertopromotetheworkingefficiencyofdownstreamdrierandextendtheservicelifeoffinefilter.DryerFurtherremovethewater,oilanddustfromcompressedairFinefilterRemovetheoilcontamination,wateranddustfromcompressedairagain.氣源裝置AirSupplyDevice21氣源調節裝置AirSupplyRegulator（1）氣源調節裝置的組成(1)CompositionofAirSupplyRegulator氣源調節裝置的組成如圖6-1-4所示，是由過濾器、減壓閥和油霧器三部分組成的，稱之為三聯件。CompositionofairsupplyregulatorisasshowninFigure6-1-4;itconsistsofthreeparts,includingfilter,reliefvalveandatomizedlubricatorthatarereferredtoasFRLUnit.空氣過濾器的作用是濾除壓縮空氣中所含的液態水滴、油滴、固體粉塵顆粒及其他雜質。空氣過濾器一般由殼體和濾芯組成。按濾芯采用的材料不同，空氣過濾器可分為紙質、織物、陶瓷、泡沫塑料和金屬等形式。常用的是紙質式和金屬式；Theairfilterremovesliquidwaterdrops,oildrops,soliddustparticlesandotherimpuritiesfromthecompressedair.Ingeneral,theairfilterconsistsofanenclosureandafilterelement.Accordingtothematerialsoffilterelement,theairfiltercanbeclassifiedintopaper,textile,ceramic,foamplasticandmetallictypes.Commonlyusedairfiltersarepaperandmetallictypes;氣源裝置AirSupplyDevice2減壓閥主要作用于將進氣壓力調節至系統所需的壓力；

Thereliefvalveregulatestheairinletpressuretothepressurerequiredbythesystem;油霧器的作用是將潤滑油霧化后噴入壓縮空氣管道的空氣流中，隨空氣進入系統中，潤滑相對運動零件的表面。它有油霧型和微霧型兩種。Theatomizedlubricatoratomizesthelubricantandsprayitintotheairflowinsidecompressedairpipeline,therebythelubricantentersthesystemsalongwithairandlubricatesthesurfacesofrelativemovementparts.Atomizedlubricatorcanbeclassifiedintooilsprayandmicromisttypes.Figure6-1-4CompositionofAirSupplyRegulator氣源裝置AirSupplyDevice2隨著科學技術的進步，一些新技術新工藝的應用，現在一些氣動元器件已不需要在壓縮空氣中加以潤滑油以潤滑，因此氣源調節裝置只有過濾器和減壓閥組成，稱之為二聯件。Becauseofthetechnologicaladvancementandtheapplicationofsomenewtechniques,nowsomepneumaticcomponentsdonotneedlubricantinthecompressedair,thustheairsupplyregulatorconsistsofonlythefilterandthereliefvalve,whicharereferredtoasFRUnit.Figure6-1-5RealFRUnitandFRLUnitandSymbolsThereof（2）氣源調節裝置的符號(2)SymbolofAirSupplyRegulator氣源裝置AirSupplyDevice2（1）請保持機器清潔。

(1)Keepthemachineclean.2空氣壓縮機的日常維護及保養事項DailyMaintenanceandServicePrecautionsofAirCompressor（2）儲氣罐的放水閥需每日打開一次以便排除油水。在濕氣較重的地方，請每四小時打開一次。

(2)Openthedrainvalveofairstoragetankeverydaytodischargeoilwater.Inhumidplaces,openthevalveonceeveryfourhours.（3）潤滑油位，每天檢查一次，確保空壓機的潤滑作用。

(3)Checkthelubricantleveleveryday,ensuringthelubricationofaircompressor.（4）空氣濾清器應15天清理或更換一次（濾芯為消耗品）。(4)Cleanorreplacetheairfilteronceevery15days(filterelementisconsumable).氣源裝置AirSupplyDevice2（5）不定期檢查各部位螺絲的松緊程度。

(5)Checkthefixationofscrewsfromtimetotime.（6）潤滑油最初運轉50小時或一周后請換新油。以后每300小時換新油一次（使用環境較差者應150小時換一次油），每運轉36H加油一次。

(6)Replacethelubricantafter50hourssinceinitialoperation,orafteroneweek.Thereplacethelubricantonceevery300hours(onceevery150hoursinsevereserviceenvironment),andrefilllubricantonceevery36hoursofoperation.（7）使用500小時（或半年）請將氣閥拆出清洗。

(7)Removetheairvalveforcleaningonceevery500servicehours(orhalfayear).氣源裝置AirSupplyDevice2（8）每年將機器各部件清潔一次。

(8)Cleanthecomponentsofmachineonceeveryyear.（9）應定期檢驗所有的防護罩，告警標志等安全防護裝置。(9)Inspectallprotectivecovers,warningsignsandsafetydevicesregularly.（10）應定期檢查空壓機的壓力釋放裝置，停車保護裝置及壓力表（半年一次），安全閥靈敏性，確保空壓機處于正常工作狀態。

(10)Checkthepressurereliefdevice,shutdownprotectiondeviceandpressuregaugeofaircompressorregularly(oncehalfayear),andcheck