號(hào):FCT614- 文件名稱(chēng):43'號(hào):FCT614- 文件名稱(chēng):43'TV成品檢驗(yàn)規(guī) KTCISO9001,ISO14001System43'TV成品檢驗(yàn)規(guī)范InspectionSpecificationfor43'inchTV'rovidethebasisforQAinspectionbysettingspecificparametersfor43'inchTVproducedby、適用范圍：Scopeof'pplytotheinspectionandjudgmentfor43'inchLCDTVproducedbydoptgradeIinspectionstandardin、允收水準(zhǔn)：AcceptablequalitydoptcorrespondingAQLvalueofgradeIin對(duì)P適A采采重缺點(diǎn)重缺點(diǎn) 主要缺點(diǎn) 次要缺點(diǎn)riticaldefect: Majordefect: minordefect:、缺點(diǎn)定義：Definitionofriticaldefect:alsocalledfataldefect,onlyreferstodefectsthatendangerthelifesafetyofusersorcarriers.Orcannotmeetthesafetyrequirementsofsitoryortheproductdoesnotwork.C 130ajorajordefect:onlyreferstodefects,exceptthecriticaldefect,thatmakeproduct’sperformancecannotreachtheexpectedtargetorloweritspracticalityinordefect:onlyreferstodefectsthatprobablycan'tgosofarastolowertheperformanceofproductor,althoughdonotconformtospecifications,theenoinfluenceonusageandoperationofproduct. Power:AC110V/60Hzor220V/50Hz,ambienttemperature:5～35℃,relativetemperature:20%～80%RH Ifthisinspectionspecificationchange,orshallbeissued Ifthisinspectionspecificationdifferencefromactualobject,pleaserefertothecorrespondingCheckifequipmentsarenormalbeforeinspecting,correctsafetytestingequipmentsandrecordeverymorningandafternoonaccordingtoPreheatthemachinemorethan20minutesbeforeWearelectrostaticringandglovewhenM 123123StandardStandardsettings：Setthebrightness,contrast,soundand tyaccordingtothestandardofthefactory230、檢驗(yàn)項(xiàng)目及內(nèi)容：(Itemsand、檢驗(yàn)項(xiàng)目及內(nèi)容：(Itemsandcontentof Parameterand Judgmentof 目 elfor ty,production isnotcorrect,production etc 2 目檢 Visualrange：30cm Visualinspection Carton,Styrofoamdirtyordamaged. Cartonoutof 1sDoesnotstickDoesnotstickserial Cartongap thedesignlocationmorethan 目 、保修卡、說(shuō)明書(shū)、底座、鎖底 Powercord,audiowire,signalwire,Misloading, card,overloadingaccessories instruction,base,screwsand accessoriesshouldcomplywith 線材、底座配 以實(shí)際機(jī)型標(biāo) Smudgedandcannotbe actualWrongparameters,poorprinting,orSmudgedbutcanbe Signalwiremustbefinewithoutlack Wrongparameters,poor wrongpageandso RemotecontrolandsignalwiremustbeScratchonwires,butcorewire Wiresmusthavecorrespondingsafety6. Scratchonwires,andcore 置配N(xiāo)ocorrespondingsafetymarkson△PackingmethodsshouldcomplywithNocorrespondingsafetymarkson△Packingmethodsshouldcomplywithpowercord Packingmethodnotcomply Otherobjectswerefoundin Parameterand Judgmentof 整機(jī)條碼 1 目 SticklabelbarcoreonassignedMissinglabel,stickin ofVisual positionwithcorrectparametersandpoor good rearParametersonrear te Safetylogoonrear Nosafetymarksonrear Skewbarcord,rear Skew≤3mm 目 2s、namSticktrademarkonSticktrademarkonassignedpositionMissinglabel,stickin correctlyandgood poor Updownskew Wrongormissingcharactersof 3、絲印附著力 Comingoffafter 10 目 1、機(jī)殼不應(yīng)有明顯變形、縮水、1.邊緣菱角突 Noobviousdeformation,shrink, aberrationon Protuberanceof 2、不應(yīng)有毛邊、批 Obviousdeformation,shrink, No aberrationon 3、外殼損壞程度 Damagedconditionofcover Flashabletohurtpeople 4、外殼顏 Colorof Seriouscracksor 5、外殼 toIQCIncorrectcolorofsurfacecover back referto referto list1.2. Smudgedareathatcannotcleanhardtoclean AppearanceinspectionAppearanceinspectionjudging:Judgingbasisforbackcover730: Judgingbasisfordeepcolorsurfaceframe,backcover830DefectiveDefectiveingspotstainslightflaw,egrainabovedefectsdonotcalculatearunningtotalsuchas:frontsideallow0.6mmonespot0.5mm,twospots.3、同一面有大小不同之斑點(diǎn)，以最大尺寸計(jì)算。edifferentsizeofspotsonthesameside,shallbecalculatedonthebasisofnecessary,pleaserefertoIQC結(jié)構(gòu)及外觀檢測(cè)Structureandappearance Parameterand Judgmentof 前面框與 3s3.1、 gap aceframeandAmbientlight LCDmodel:Up0.2-3.0mm,left/right,Outoftherequired plug down0.2- Including iron ofLCD后殼與IO后殼與IO gapcoverandI/OAmbientlight 43inch Outoftherequired 面框與后殼 不適合前框 Surfaceframehigherthanback backAmbientlight plug ≤1.0mm,backcoverhigherthanOutoftherequired 前面框與 不適合前框 gap aceframeandAmbientlight ThegapbetweensurfaceframeandOutoftherequired back 用直尺或卷尺測(cè)試43寸整機(jī)傾斜│左-右 whorizontal Measurewithruleror43inchmachinetilt│left-right│≤Machinetilt│left-rightoutof 導(dǎo)光柱、遙 tpipe, receiverAmbientlight plug 、baffl、包后back、包后back3.5斜右、 RemotecontrolreceiverwindowsinkRemotecontrolreceiverinto 接收窗凸出≤1 接收窗凸出＞1 RemotecontrolreceiverwindowbulgeRemotecontrolreceiver Lightpipe,remotecontrolreceiverLightpipe,remotecontrol 目 Misslockisnot Screw Screw Screwfasten Screwspecification Wrongspecification 按鍵、電源 power actualPressthefunctionkeyforfivecontinuously,feelstuckandhave Buttonoutofshaperange: Thekeys △、ThegapbetweenThegapbetweenkeyandcoveristoolarge,singleside than △△ACandACandDClabel 1.不允許外殼開(kāi)裂、變形、劃 Thecoverbreak,outofshape,scratch,Thebackcoverwasbreak,outote wrongmarking,etcarenot shape,scratch,wrongmarking, ThegraphicsymbolshouldcomplyThegraphicsymboldoesnotwithfunction,functionkeysachievethewithfunction,functionkeydoes requiredof achievetherequiredof Keyscontact,batterycover Badfeelingofthe Batterycovercannotcover 電氣性能檢測(cè)Electricalperformance Parameterand Judgmentof 次要 電源、指示 Cannotstartthemachine,noiseator Powersupply the 3.94、 LEDindicator Thestartingandstandby lightdonot Indicatorlightinawrong 、VGAVGA、VGAVGA Modesswitchingtimedonotmore chingofVGAconnectthesignal than8 switchthe2、VGA節(jié)能狀態(tài)測(cè)試不得超過(guò) VGAenergyconservationtestdoesmorethan1.5 Screencrash,brightbandtimethan2 Screencrash,brightbandtimethan4 亮度、對(duì) Brightness,contrastcannot Thebrightnessdoesnot 、VGA 、 ofAllstandard ofAllstandard Checkthe yeffectand Grid Thecharacterisvagueandthere deviation,vaguecharacter,does color The ysizedoesn’tcoverscreenandself-adjustmentcan’t 出至LCD-TV音頻輸觀察是否正常， Checkifleft/rightchannelsarecorrect.Left/rightsidesupsidedownornds sidehavesound,theother Connecttheaudio-outAdjustthevolumeCheckifspeakerssoundiswithoutThesoundshaveofmachinetoLCD-TVcontrol audioinputend, toobserveif 音量控制包 is 、 Checkifsoundscontrolis pitch, Earphone: Ifsoundsoutputare Nooutputor earphonetoLCD- output AdjustthevolumetominimumshouldCannotshutdowntheno 、插上耳機(jī)后左右喇叭應(yīng)自動(dòng)關(guān)閉 Inserttheearphoneandleft/rightLeft/rightspeakersstillhavespeakersshallbeclosedautomatically.afterinserting 7 MutefunctionkeyshallbeeffectedinMutefunctionno VGA 信源下1.EDID檢 軟周期、序列號(hào)等，EDID數(shù)據(jù)需滿(mǎn)足1.無(wú)DDC數(shù) data任一模 括：高音測(cè) Inany InanymodeofVGA,SpecialsoftwareforRefreshEDIDdataandcheckifmodel,WithoutDDC EDID productioncycle,serialnumber, data,etcarefitwithwork UseChromato Thedatawrong 出OSD菜單且無(wú)干擾、亂碼、拖SD Operate Press buttonandOSDshows1、OSD：有亂碼、干擾、拖尾 、SCART信源下的任remote unrecognizablecodeandstreaking,etc.OSD:interference, codeandstreaking, to“LCDInanyofAV, ,VGA, Adjust ty,itis2、調(diào)節(jié)OSD smoothwithoutany sourceinwithactualmachine) Adjustallfunctionsinthe ,the3、功能不起作用，模擬量在變，tiesonthescreenchanged 4、調(diào)整OSD后退出，能夠返回到上Thefunctionsdonotwork tiesarechanging, thereisnoresponseofimageornotadjusttoastandardAdjusttheOSDandexit,shouldreturn4tothe orcanbe 的快捷菜單鍵的檢測(cè)。Saveandexit,cannotreturnto orcannotbePresstheshortcutkeyto 6、所有OSD停止操作后應(yīng)能夠在設(shè)The"OSD ytime"isinO orthe orthe can’t periodthathavebeensetAftertheOSDstopped,thecanbeautomaticallyclosedwithintheperiodthathavebeensetbefore 檢 檢1、TV、AV、 ata 目 部分軟件特 Channelscannotsaveafter,etc SavetheprograminTV Exceptpart Adjust ty saveandexit,thenpressPOWERkeySignalsourcecannotsave toshut 3.切換頻率后檢查被調(diào)節(jié)的模擬量是3.所有被調(diào)節(jié)后的參數(shù)因開(kāi)關(guān)機(jī)或 Checkifthe tyCannotsavetheadjustedcansaveornotafterswitchingafterswitchingfrequencyor 用CA-210彩色分析五方塊F9/F信號(hào),對(duì)比儀距Panel20cm測(cè) 亮度均勻性度最大、背光最大、1、2、3、4、5個(gè)小 方塊數(shù)值然后進(jìn)行InfivesquareF9/FMeasure signal,contrastratio backlightsquarevalues20cmfromthe 殊設(shè)fthe with Theratioof corner(2,3,4,5)squarebrightnessto middlebrightness×100%≤60% (Seetheright將電視調(diào)整到標(biāo)準(zhǔn)將電視調(diào)整到標(biāo)準(zhǔn) AV通道下PAL制式，狀態(tài)，在屏幕上選從彩色分析儀上讀出亮度值，要 t 輸入全黑場(chǎng)信號(hào)，用取亮度最大點(diǎn)進(jìn)行漏光亮度 2 standardInputallblackfield atthepanel,signalinAVchannelstandardstate,chooseReadthebrightnessvaluefrom PALsystem,measurethe yzer,requirethatlightleakage Lightleakage>1.0cd/cm2 brightnesspointonbrightness thescreento 參考《液 全白信號(hào)（含R、 料檢驗(yàn)規(guī) and、B單色）、底色信用放大 顯示亮、暗點(diǎn)的大小、數(shù)量、距離按《液超出《液晶屏來(lái)料檢驗(yàn)規(guī)范 spotofLCD Referto signalObservebrightspotInspectthesize,amount,distance Outof"LCDpaneling （includingR、G、BanddarkspotofLCDbrightspotanddarkspotaccordingto ）panelwithmagnifying"LCDpanelinginspection 最佳分辨率模式下目檢或MASK測(cè)量如 Inbestresolutione VisualinspectionorAsshowninpictureMASKmeasure43incha-2≤4.11a13、畫(huà)面偏移最佳分辨率模式下13、畫(huà)面偏移最佳分辨率模式下目檢或MASK測(cè)量如圖 ge AsshowninInbestresolutionmode standardVisualinspectionor 信號(hào)、進(jìn)行Connectcentral non/off andsearch Insertpowercordand2.手動(dòng)開(kāi)關(guān) mode,search Turnon/offmanually.Timeforswitching Hearthenoisefrom0.7m 2.分別進(jìn)交流開(kāi)關(guān)機(jī)Switchchannels Soundsofturning Soundofturningon/offmorethan 開(kāi)關(guān)機(jī)、切換checkifimagesare secondslaterthanimage. controlturn HeariftherehasnoiseSoundsofturningon/offlater in morethan3 Turnonhavecolor 到ACshutdownandhave Hearthenoisefrom0.7m Standbystatewith outofsyncinsame Theimagesoutofsync source machinedoesn’twork,shut 、TV信源OSD1.對(duì)比 1. 圖像模式快1.圖像模式鍵檢測(cè)標(biāo)準(zhǔn)、動(dòng)態(tài)、柔和 Contrastratio Pressimagemode Checkifstandard,dynamic,soft,custom ectioninTV shortcutkeytoinspect fourkindsofinligentimagemodesareal theimage 2. 2. 鍵或面 toinspectOSD : changingmustbesmooth,doesnot remotecontrolortoinspect Contrastratiochangingmustbe AnyonfunctionadjustmentinODSdoesnotaffectimage no Color ty mustbesmooth,imagehasnocolorin state ty Toneadjustimage'scolorphasein Contrastratiohavenochangeorsystemandtransitionis blurredscreenduring △ Color tyhave Proportionmode Soundmodeswitchingmustbesmooth, Proportionmode Soundmodeswitchingmustbesmooth, highpitchandlowpitchhaveobvious tonehavenochange. 、TV信源OSD8.色 Colourtemperatureshouldbe betweencool-standard-warmand tydoesn'tincraseor ectionin obviousal Color Colourtemperaturehavenochangeorcolourtemperature crash,blurred Mutefunctionhaveno time,doesn'tshutdownatthe 、TV搜臺(tái)功能1、信源選擇為T(mén)V模式接收公 信號(hào)源自動(dòng)搜索完成后檢 Selectthesignalsourceto進(jìn)行自動(dòng)收 TV centralCheckifprogramscansaveor offrequencycorrespondingtochannel Receivecentral 1、接收頻點(diǎn)為45.25MPAL-B/G半彩條1.不能收到預(yù)置的信號(hào)或頻率、頻 3、核對(duì) TestinTV becauseof KTCcentralKTCcentralsignalsourceHalfcolorbar+16grayReceive45.25MPAL-B/GhalfcolorCannotreceivethepresetsignal thesupport scale+16gray-scalesignal.Checkifsoundfrequency,wrongfrequencyrange, andimagesystem,audiosweepfrequencydefects. accordingtotarenormal,checkifthecoverhave mechanicalresonanceandotherdefects whenas 、TV搜臺(tái)功能1、信源選擇為T(mén)V模式2、NTSC彩條信 2、收67.25MNTSC-M制式彩條信號(hào)，2.有伴音，但無(wú)圖像或有圖 檢測(cè)圖像制式及聲音制式識(shí)別是否 TV chingfunction NTSCcolorbarsignal Receive67.25MNTSC-MsystemcolorbarHavesound,noimageorhaveimage,no signal,checkifimagesystemandsoundsound. Receivecentral systemrecognition,colorbartransition 3、接收頻點(diǎn)為136.00MSECAM-L方格+3.圖像顯示異常、彩色拖3、核對(duì) ChecktheinstructionsofSquare+circle Receive136.00MSECAM-Lsquare+circle KTCcentralsignal testingsignal.Checkifsoundand systemrecognitionarenormal, 4、紅綠4、接收頻點(diǎn)為175.25MPAL-D/K,紅/綠/4. 藍(lán)場(chǎng)切換畫(huà)面,檢測(cè)圖像及聲音制式是 fieldReceive -D/Ksignal,switch thered/green/bluefieldimage,checkifinterfere imageandsoundsystemare 5、棋盤(pán)格立體聲信、接 .25MPAL-B/G棋盤(pán)格+圖文5.彩色制式及伴音制式識(shí)別 TestinTV becauseof PAL-B/GColorandsoundsystemrecognition thesupport if etextdemodulationandstereo accordingtoare are 6、接收231.25MSECAM-B/G復(fù)合測(cè)試6.圖像模糊、彩條過(guò)渡不正常不能 圖信號(hào)，檢查彩色 ，下部為多波行色調(diào)調(diào)整 標(biāo)志圖案幾何尺寸的85%、90%、95%IntegrativetestingimageReceive231.25MIntegrativetestingimageReceive231.25MSECAM-B/GintegrativeImagevague,colorbartransitionis testingimagesignal.Checkifthecolorabnormal.decodinglowerpartismultiburst;checktheAdjustthetone.imagedefinition,thereisawhitelinetoconfirmimagecentraposition,thetwo 95%100%,tocheckdistortionoverscanorlackscan.、TV搜臺(tái)功能1、信源選擇為T(mén)V模式7、活動(dòng)圖像測(cè)試信7、接收247.45MPAL-I活動(dòng)圖像信號(hào)，7. Selectthesignalsourceto號(hào) TV -Iactive Bad Receivecentral 8、PAL-N8、頻點(diǎn)為471.25MPAN-N彩條信號(hào)為8. 3、核對(duì) PAL-NsystemcolorbarThe75%standardcolorbarof471.25MHorizontalandverticallinearityChecktheinstructionsoftesting PAN-Ncolorbarsignalisusedtocheck KTCcentralsignal 9、PAL-B/G仿飛卡雙9、頻點(diǎn)為711.25MPAL-B/G仿飛卡雙語(yǔ)9. PAL-B/GimitationcolorThe711.25MPAL-B/GimitationcolorBadcolorpurity,colorbarsignal evisionbilingualtestingimageisusedtoslightinterference. etexttestingsignal checkifthedecodingof etextand bilingualarenormal. 10、NTSC-M活動(dòng)圖像10、頻點(diǎn)為795.25MNTSC-M模 信號(hào)，用 評(píng)價(jià)動(dòng)態(tài)圖像還原 TestinTVNTSC-MactiveimageThe795.25MNTSC-M signalisused etextcannotdemodulate. becauseofTVtestingsignal tosubjectiveevaluatedynamicimage recoveryeffect. thesupportsy 、接收頻點(diǎn)為 .25M 、接收頻點(diǎn)為 .25MPAL-B/G獅子11.立體聲無(wú)法識(shí)別或識(shí)別錯(cuò)誤 willchange accordingtot LionheadtestingsignalReceive855.25MPAL-B/GlionheadCannotrecognizestereoor testingsignal,testhorizontalandvertical 12、PAL-D/K飛卡測(cè)試12、頻點(diǎn)為863.25MPAL-D/K飛卡測(cè)試12.圖 The863.25MPAL-D/K evisiontestingsignaltestingsignalisusedtocheck 14.頻點(diǎn)偏小于 、TV搜臺(tái)功能1、信源選擇為T(mén)V TV CannotadjustNTSCsystem Receivecentral Activeimagehaveinterference,isn't 3、核對(duì) KTCcentralsignal Searchmanuallyanditcannotstore. 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SignalsourceUseFLUKE54300or signal2.接收FLUKE54300常不得有異常雜訊干擾聲音應(yīng)正常3.到PAL、NTSC、SECAM圖像異 、 或DVD的分量信號(hào) InputYPBPRsignal y YPBPRnormally,withoutinterference,soundsSelectcolorsystemtoPAL, ofmustbe SECAMineachsignal 4 3.接收DVD或chroma音 到PAL、NTSC、SECAM聲音 口 、 * shoulddemodulateimageand SelectcolorsystemtoPAL,NTSC, soundnormally. SECAMineachsignalsource,ofchromaor soundsare 、SCART功 IfSCARTfirstwhenstartingmachine SCARTisnotfirstwhenstarting *測(cè) 2730 2、輸入RGB、CVBS或 UseSCART信號(hào) InputRGB,CVBSorRGB-CVBS asReceiveSCART InputRGB,CVBSorRGB-CVBS. anditisabnormal Europemosignal signal Autoscalehaveno SCARTportoutput SCARToutputis 1、FLUKE54300按correspondingfunctionkeyon Keyfunctiondoesnot 用FLUKE54300或 信號(hào)源的711.25MHzFLUKE54300press "digital"to etextwillbeeffectivein etext" UseFLUKE54300 Europetext sourceas etextisabnormalin 711.25MHzfrequency40/90dB能進(jìn)入圖文， pointcentralsignal 40/90dBcanenter △ △1、CCON:在靜音和不靜音時(shí)都有作1、CCON：靜音時(shí)無(wú)作用 1、FLUKE54300按CCON:effectiveinmuteandnotmuteCCON：no