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rev.norev.no.A2014.06.20ISSUEDFOROWNER&CLASS&SHIPYARDAPPROVAL高飛林玉璋DATEDESCRIPTIONMODIFYCHECKSIGNATUREBUILDERSHANGHAIZHENHUAHEAVYINDUSTRYCO.,LTDHULLNo.ZPMC1052OWNERCHINAYANTAISALVAGECLASSTITLE5000TSALVAGECRANEVESSELDETAILDESIGNDESIGNED高飛SCHEDULEOFHULLLPARTFORMOORINGTESTANDSEATRAIL船體系泊及航行試驗大綱DWG.JH9105-946-01SYRev.CHECKED林玉璋AVERIFIED胡敏NO.SCALEWEIGHTPAGEDATEAPPROVED陳雪峰1/37一^, SHANGHAIBESTWAYMARINEENGINEERINGDESIGNCO.,LTD111CaoBaoRoadShangHai,CHINAP.C:200233Email:luckway@BESTWAY Tel:86-21-64365500 Fax:86-21-54487783SCHEDULEOFHULLLPARTFORMOORING JH9105_946_01SY 第2頁TOC\o"1-5"\h\zTESTANDSEATRAIL 、\o"CurrentDocument"PARTI.MOORINGTEST第一部分系泊試驗 40.GeneralProvisions總貝U 4AnchorEquipment錨設備 5MooringWinches系泊絞車 6Thepipehandlingcranes管子起重機40t-35m 7DeckCrane甲板起重機10t-20m 10TestofDoors,WindowsandHatchCovers門窗及艙口蓋密性試驗 15Watertightslidingdoor水密移門 16LifeRaftDavit救生筏吊 17TestofLoweringandHoistingRescueBoat救助艇降落及回收試驗 17Gravity-HydraulicLuffingArmTypeDavitandBoat重力液壓倒臂式救生艇裝置18GalleyandLaundryEquipment廚房及洗衣間設備 21TestofAccommodationLadderandDavit舷梯及其吊架試驗 21TestofElevator電梯試驗 22Checkandtestonsignalequipment 24信號設備的檢查和試驗 24.Checkfirefightingequipment消防設備的檢查 24TestofWorkingAnchorEquipment工作錨絞車試驗 24TestofHeavyLiftCrane重型起重機試驗 24PARTII.SEATRIAL第二部分航行試驗 26GENERALPROVISIONS總則 26Speedtrial航速試驗 27\o"CurrentDocument"InertiatestandCrashAsternTest慣性試驗、緊急停車和倒車試驗 28Turningcircletest回轉試驗 29Z-manoeuvretestZ形操縱試驗 29Steeringtest操舵試驗 30JH9105-946-01SYSCHEDULEOFHULLLPARTFORMOORING

TESTANDSEATRAILJH9105-946-01SYTOC\o"1-5"\h\zATHWARTSHIPTHRUSTERTESTM向推進器試驗 31Measurementofvibration振動測試 32\o"CurrentDocument"Measurementofnoise噪聲測試 35\o"CurrentDocument"Anchortest拋(起)錨試驗 36

JH9105-946-01SYSCHEDULEOFHULLLPARTFORMOORING

TESTANDSEATRAILJH9105-946-01SYPARTI.MOORINGTEST第一部分系泊試驗0.GeneralProvisions總貝。0.1Mooringtestshallbecarriedoutwiththeaimofcheckingthegoodnessoftheinstallationworkandrunningconditionofallthesystemsandequipmenttoensureasuccessfultrial.系泊試驗之目的是試驗和校核各系統及設備的安裝質量和運行的可靠性,為試航提供保證。0.2InaccordancewiththeprovisionsoftheListofAcceptanceItemsandCertificates,eachandeveryrelevanttestshallbeexecutedwiththeparticipationoftheOwner’srepresentatives,theSurveyorsfromtheNationalAuthorityandtheClassificationSocietyortherepresentativesentrustedbythem.OtheritemsnotincludedintheacceptancelistshallbetestedandrecordedbyShipyarditself.按驗收項目明細表規定,各有關的試驗項目應在船東代表和/或驗船師或他們所委托的人員參加下進行,其余項目工廠自己進行試驗記錄。0.3Withtheexceptionoftestscoveredinthea.m.itemsofacceptance,ifthemanufacturer’stestshavebeencompletedinshopanditsresultswillnotbeeffectedduringandafterinstallationonboard,thensuchtestshallnotbecarriedoutagain.HoweverthesafetyvalvesaftermountingonboardshallbecheckedagainandacceptedbytheSurveyor.除驗收項目規定者外,凡業經制造廠校驗完畢,且上船安裝后不會影響校驗結果者,則可不再作試驗。0.4Priortotheoperationtestofmainengineandgeneratorsets,acheckoftherelevantalarmandsafetypointsshallbefinished.主機、發電機組在運轉試驗前應將有關的安全報警點校驗結束。

SCHEDULEOFHULLLPARTFORMOORING JH9105-946-01SY 第5頁TESTANDSEATRAIL 、1.AnchorEquipment錨設備1.1AimoftestThetestofanchorequipmentshallbecarriedoutinordertoexaminethequalityofinstallationandtheworkingperformanceincludingtheflushingsysteminthehawsepipe.試驗目的檢驗錨設備系統安裝質量及錨鏈筒沖水裝置的功能。1.2Testcondition試驗條件1.2.1Checkquantity,weight,thelengthanddiameterofanchorchain,quantityofprovisionlikeanchorshackle,connectionshackleandconnectionchainring,andbrandsign;核對錨的數量、重量、錨鏈長度和直徑、錨卸扣和連接卸扣或連接鏈環等的備品數量、鋼印標志;1.2.2Checkcorrectionandreliabilityoftheinstallationrelativepositionofanchorwindlassandthesystem,andcheckthebrandsignofanchorwindlass;檢查錨機裝置及其系統安裝相對位置的正確性和可靠性,并核對錨機的鋼印;1.2.3Checkthereliabilityofshackleconnectionamongeachanchorchain;檢查各節錨鏈之間卸扣連接的可靠性;1.2.4Checkthetightnesstestrecordofhydraulicpressuresystemaftertheshipmentofhydraulicpressureanchorwindlass.Andthecheckoutofsafetyvalve,overflowvalve,pressurereducingvalveandsoon;檢查液壓錨機裝船后的液壓系統密性試驗記錄,安全閥、溢流閥和減壓閥等校驗合格;1.2.5Meshingandreleasingthemachineclutchthreetimesandcheckingtheagileoftheclutchandtheuseofbandbrake.將機械離合器嚙合及脫開各三次,檢查離合器工作的靈便性和剎車的效用。1.3Testitems試驗內容1.3.1Aftervisualinspectionofthewindlass,non-loadoperationtestshallbecarriedout,meanwhileahoistingandloweringrunningtrialistobeconductedat15minutes.Oneaheadandasternrunningtrialistobeconductedat5-10minutesintervalsinordertoobservethedrivesystemandeachoperatingpartofwindlassifunconventionallyheatingandknocking.

SCHEDULEOFHULLLPARTFORMOORING JH9105-946-01SY 第6頁TESTANDSEATRAIL 、Recordstarting-andrunningcurrentaswellasvoltageofelectricmotors.Afterrunningtest,measureinsulationresistanceofmotorandcontrolbox(nottobelessthan1M).錨機進行正、倒車空載運轉各15分鐘,試驗時每隔5?10min正、倒車變換一次,觀察錨機傳動裝置及各運轉部件有無異常發熱及敲擊現象。記錄啟動及運轉電流以及馬達電壓。運轉試驗結束后測量馬達及控制箱的絕緣電阻(不小于1MQ)1.3.2Lowdowneachanchorseparately,meanwhileuseabrake-stoppertobrakeit2-3times,andthenheaveuptheanchorbymeansofwindlass.Duringthecourseoflifting,stoplifting2-3timestocheckconvenienceofclutchoperation,reliabilityofbrakeequipment.將左、右錨分別拋出,下拋過程中用制動器剎車2-3次,然后用錨機將錨絞起,升起過程中作2-3次停止作檢查離合器操縱的方便性性剎車裝置工作的可靠性性。Thereisnojumpingchainwhenpassingthroughthechaincablestopperandchaincablewheel.錨鏈通過掣鏈器和鏈輪的情況,有無跳鏈和扭曲現象。Heavetheanchorbacktothehawsepipe,andcheckthefitnessbetweenanchorandshellplate/reststructure.將錨收進錨鏈筒,檢查錨與結構的貼和情況。Theworkingconditionoftheflushingsystemofthehawsepipetobenormal檢查錨鏈筒沖水裝置的工作情況。Theworkingconditionofthecablereleasertobesafeandreliable.檢查棄錨器的棄錨動作應安全可靠。2.MooringWinches系泊絞車2.1Checkupthecorrectinstallationandcompletenessofallpartsofthemooringwinches.觀察系泊絞車的各部分是否安裝正確完整。2.2Hoistingandloweringrunningtobecarriedoutatnoloadfor30minutesrespectively.Theaheadandasternrunningswitchonceper3minutes.Checkitasbellowattest:

SCHEDULEOFHULLLPARTFORMOORING JH9105-946-01SY 第7頁TESTANDSEATRAIL 、空載正、倒車各約30分鐘,試驗時正、倒車每隔3min變換一次。試驗時應進行如下檢查:Checkwhethereachmovingcompartmenthasexceptionalheatingandknock,phenomena.檢查各運動部件是否有異常發熱、敲擊現象;Checkifhydraulicpressuresystemhasleakphenomena.檢查液壓系統是否有泄漏現象;Checkworkconditionofmotor.檢查電動機的工作情況;Checkelectriccontrolequipmentandeachspeedadjustmentandworkconditionofelectromagneticimplement.檢查電氣控制設備及各檔調速和電磁器的工作情況;Checkandadjustover-loadprotectingsetting,andadjustthestartuppressureofthesafetyvalveofhydraulicpressuresystemandsteamsystem.檢查和調整過載保護裝置,按技術要求調整液壓系統和蒸汽系統的安全閥的開啟壓力;Detailedlycheckeachcompartmentpressedaftertest.試驗后,詳細檢查各受力部件。2.3Meantimerecordtheworkpressureofoilpump,rotatespeedofoilpumpandoilmotor,startupcurrent,workcurrent,voltageandrotatespeedofmotor,thevalueofhotinsulationresistanceofmotorandcontrolequipment,powerandhaulingspeedofwinchattest.試驗時同時記錄油泵工作壓力、油泵和油馬達的轉速;電動機啟動電流、工作電流、電壓及轉速;電動機,控制設備的熱態絕緣電阻值;絞車試驗時的功率和收纜速度。3.Thepipehandlingcranes管子起重機 40t35mDetailtobeaccordingtothesupplier’srequirement.具體按照設備商的試驗要求進行。3.1Checkthatallropesaremountedontothedrumproperlyandallfixedpointsaremountedcorrectly.

SCHEDULEOFHULLLPARTFORMOORING JH9105-946-01SY 第8頁TESTANDSEATRAIL 、檢查所有的鋼絲繩的固緊點是否安裝正確,包括卷筒的固緊點。Theboltsfromthepedestaltotheslewingcolumnmustbetightenedupcorrectlywiththerequiredtensionforce.檢查所有的連接螺栓,尤其是回轉軸承處的螺栓是否安裝正確,是否已預緊。Theproperassemblyofthepivotpinshastobechecked.檢查各鉸點的銷軸是否安裝正確。Allgreasingpointsandoilfilleditemsmustbecheckedforproperlubrication.檢查各潤滑點是否都充分潤滑。3.2No-loadtestofmainhook&Auxiliaryhook主、輔鉤空載試驗Dohoist、luffandslewatmax.workrange.起升、變幅、回轉機構分別在最大工作范圍內動作。Verifyhooksliftingspeed:Mainhook. 25m/minAuxiliaryhook:50m/min檢驗吊鉤起升速度主鉤: 25m/min輔鉤: 50m/minChecktheoilpressure、current、voltage、poweranddothelimitedtest.檢測各動作的油壓、電流、電壓、功率。Limitedstopfunctiontest.安全限位功能試驗。Checkeverylimitedstopinsecurityofnot.檢查各限位裝置是否可靠。Verificationoftheslewingspeed0.8RPM.檢驗回轉速度0.8RPMAllindicationsontheControlPanelarechecked檢驗控制板指示EmergencyStopsTest緊急停機試驗3.3Nominalloadtest額定負載試驗

JH9105-946-01SYSCHEDULEOFHULLLPARTFORMOORING

TESTANDSEATRAILJH9105-946-01SYChecktheliftingspeedandtheexactnessofallmovements.檢查起升速度和所有動作的精確度。Mainlifting主鉤NominalLoad(40tonnes)appliedtothehookblock.主鉤額定負載40t。Verificationofthehookliftingspeed25m/min.檢驗主鉤起升速度25m/min。Verificationofrotationspeed0.8rpm.檢驗轉速0.8rpm。Auxiliarylifting副鉤NominalLoad(10tonnes)appliedtothehookblock副鉤額定負載10t。Verificationofthehookliftingspeed10m/min.檢驗副鉤起升速度10m/min。Verificationofrotationspeed0.8rpm檢驗轉速0.8rpm。3.4Over-loadtestofmainhook 主鉤超載試驗Proofload=5tonnes+VL=5t+0.75x2.5x41.4t=82.63tshallbeappliedtothemainhookblockatadistanceof35.0m.主鉤吊距35m時,試驗載荷為:5tonnes+VL=5t+0.75x2.5x41.4t=82.63tKeepthehangatleast5min.保持懸掛時間不少于5分鐘。Noabnormalevidenceofeveryparts.檢查起重機各結構有無異常變化。Verificationofthewinchbrakecapacitytosustaintheloadwithoutcompromisingcraveandwinchintegrity.檢驗剎車力可靠性。Duringthistestthecraneistolift,toslewandtolufftheproofloadatslowspeed.在此試驗負荷下,緩慢做旋轉和變幅動作。

JH9105-946-01SY第10頁SCHEDULEOFHULLLPARTFORMOORING

TESTANDSEATRAILJH9105-946-01SY第10頁3.5副鉤超載試驗over-loadtestofwhiphookProofload=1.25xVL=1.25x0.75x2.95x10.4t=28.762tshallbeappliedtotheauxiliaaryhookblockatadistanceof36.5m.副鉤吊距36.5m時,試驗載荷為:Proofload=1.25xVL=1.25x0.75x2.95x10.4t=28.762tKeepthehangatleast5min.保持懸掛時間不少于5分鐘。Noabnormalevidenceofeveryparts.檢查起重機各結構有無異常變化。Verificationofthewinchbrakecapacitytosustaintheloadwithoutcompromisingcraveandwinchintegrity.檢驗剎車力可靠性。Duringthistestthecraneistolift,toslewandtolufftheproofloadatslowspeed.在此試驗負荷下,緩慢做旋轉和變幅動作。4.DeckCrane甲板起重機10t-20mDetailtobeaccordingtothesupplier’srequirement.具體按照設備商的試驗要求進行。4.1No-loadtest空載試驗4.1.1Safelimiteradjustingtest安全限位裝置的調整試驗Carryoutthisunloadtest,checkwhetherallsafelimitersareatcorrectpositionandreliable,andcontrolboxsignalareexactwhensafelimitersareworking.該試驗在空載狀態下進行,運轉調試各種安全限位裝置的位置是否正確,工作是否正常可靠。各安全限位裝置動作時,控制箱上的信號應動作可靠。Hoistingupperlimit起升上限位Adjustthedistancebetweenhoistinggearandsheavecenter,andmakesuredrumropestorageslotnumbershouldn’tbelessthan1ring調試吊具到滑輪中心的距離及升降卷筒上繩槽的剩留槽數應不小于1圈

JH9105-946-01SY第11頁SCHEDULEOFHULLLPARTFORMOORING

TESTANDSEATRAILJH9105-946-01SY第11頁Hoistingdownlimit(OPTIONALITEM)起升下限位AdjustcranetoMax.hoistingheight,makesuredrumropestorageslotnumbershouldn’tbelessthanthrice(allowtocarryoutsimulatedtestifwithoutrelevanttestcondition).調試最大揚程及升降卷筒上的鋼絲繩剩留圈數應不小于3圈。(若因工廠試驗條件的限制,該試驗可用模擬試驗來代替)4.2NO-loadtest空負載試驗No-loadoperatehoisting,luffingandturningmechanismtoMax.workingrange,checkwhethertheyarenormal,andmeasureoilpressure,current,voltageandpowerofeachaction.在空負載狀態下,升降、變幅、回轉機構分別在最大工作范圍內動作,觀察有無常現象,檢測各動作的油壓、電流、電壓、功率等。4.3Lightloadtest輕負載試驗Testloadis20%~25%SWL,measureoilpressure,currentandvoltageofhoisting&lowering.試驗負荷為安全工作負荷的20%?25%,檢測上升、下降動作的速度、油壓、電流、電壓等。4.4Halfloadtest半負載試驗Testloadis50%?60%SWL,measurespeed,oilpressure,currentandvoltageofhoisting&lowering.試驗負荷為安全工作負荷的50%?60%,檢測上升、下降動作的速度、油壓、電流、電壓等4.5Safeworkingloadtest安全工作負載試驗4.5.1Measurespeed,oilpressure,current,voltageandpowerofhoisting&loweringwhenJibupto60°吊臂在60°位置時,檢測上升、下降動作的速度、油壓、電流、電壓、功率等4.5.2Measurespeed,oilpressure,current,voltageandpowerofluffingwhenJibupto40~60°在吊臂通過40?60°位置處,檢測上下變幅動作的速度、油壓、電流、電壓、功率

SCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第12頁TESTANDSEATRAIL 、4.5.3Measurespeed,oilpressure,current,voltageandpowerofturningwhenJibuptoMax.workingrange.在最大工作幅度處,檢測左右回轉動作的速度、油壓、電流、電壓、功率等。4.5.4Themeasurementmethod,hoisting&loweringspeedcanbeshownbydrumrotatingspeed;luffingtimecanbeshownbyluffingangletime;turningtimecanbeshownbyturningsetangletime.升降、變幅速度的測量,升降速度,其速度可用卷筒每轉所用時間來表示,變幅可用上下變幅角度-時間來表示,回轉可用回轉-固定角度時間來表示。4.5.5Loadtestshouldbesatisfiedwithfollowingrequirements:負載試驗時,應達到以下要求:Thereareenoughclearancebetweenmovablepartsandfixingparts,preventingfrictionandmechanicalcontact.各運動件與固定件之間應有適當的間隙,不得發生碰擦。Hydraulicpipesandcableshouldn’tanyvibrationandcontactfriction.油壓管路、電纜等不得有振動和接觸現象。Theoperatingforceofhandleshouldn’tbebeyondsetvalue.操作手柄應靈活,其操作力不得超過規定值。4.5.6Linkagemotiontest聯合動作試驗CarryoutSWLlinkagemotiontest,measureoilpressure,current,voltageandpoweroftwolinkagemotion.以安全工作負荷進行聯合動作試驗,檢測油壓、電流、電壓、功率等,組合方式為兩動作聯動。4.5.7Temperaturerisingtest溫升試驗CarryoutSWLcirculationtest,last2hours,measureallpartshydraulicoilrisingtemperatureevery30min.以安全工作負荷起重機正常工作循環試驗,連續運行2h,每30min測量各機械部分及液壓油的溫升。4.5.8Braketest剎車試驗OperatecranewithSWLandMax.runningspeed,switchhandletomiddleposition,checkwhetherbrakemechanismissafeandexactinmotion.

JH9105-946-01SY第13頁SCHEDULEOFHULLLPARTFORMOORING

TESTANDSEATRAILJH9105-946-01SY第13頁以安全工作負荷最大速度運行時,操作手柄迅速回到中位,試驗剎車機構是否安全準確的停止其動作。升降、變幅剎車滑移量可以在重物處測量,也可以測量卷筒轉數,回轉動作的滑移量可以測量轉動部分的轉角。4.5.9Emergencytest應急試驗Inlinkagemotiontest,switchoffpowersupplysuddenly,checkwhetherallparts’stoparesafeandreliable;inhoisting&loweringmotion,switchoffpowersupplysuddenly,andloosehoisting&loweringbrakebyoperatinghandpump,checkwhetherloadlowerssafely.聯合動作試驗時,突然中斷電源,檢查各部分的停止是否可靠。升降動作時,突然中斷電源,用手搖泵松開升降制動器,檢查重物是否安全的落下。4.6Overloadtest超負荷試驗4.6.1WhenjibtoMax.workingradius,hoisting1.25timesSWLawayfromground,laststimenolessthan5min.吊臂在最大幅臂位置時,將1.25倍的安全負荷吊離地面,保持懸掛時間不少于5min。4.6.2Slowlycarryouthoisting&lowering,luffingandturningnolessthantwice,checkwhetherallpartsarenormalandingoodcondition.緩慢進行升降、變幅、回轉動作不少于2次,檢查起重機各結構有無異常變化。4.6.3Carryouthoisting&loweringbraketestnolessthantwice,brakepositioniswhenloadlowerstoabout3m;checkwhetherhoisting&loweringbrakesarereliable.升降機構應進行剎車試驗不少于2次,剎車試驗應在試驗負載快速下降約3m處進行,檢查升降剎車的可靠性4.6.4Afteroverloadtest,readjustoverloadprotectingdevice.超負載試驗后,應調定超負荷保護裝置,應保證其正確可靠。4.6.5Afteroverload,carryoutsafeapplicationtest,theproceduresaresameasitem5.超負載試驗后應進行安全效用試驗,內容同“5”。4.7超負荷保護試驗Overloadprotectingtest4.7.1Afteroverload,carryoutoverloadprotectingtest.

SCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第14頁TESTANDSEATRAIL 、超負荷試驗后,應進行超負載保護試驗。4.7.2Adjustsystemsafevalvetoratedworkingcondition.調定系統安全閥至額定工作狀態。4.7.3Hoisting1.1timesSWL.起吊1.1倍的安全工作負荷。4.7.4Thesystemsafevalveshouldbeoverflowbeforeloadawayfromground.吊重應不能被吊離地面,系統安全閥應溢流。4.8InsulationResistancemeasurement絕緣電阻測試4.8.1Beforecranerunning,measureinsulationresistancethrough500Vmeggerinenvironmentalcondition,theinsulationresistancebetweenmainpowercircuitandearthshouldn’tbelessthan20MQ;theinsulationresistancebetweencontrolpowercircuitandearthshouldn’tbelessthan5MQ.起重機運轉前,在環境條件下用500V的兆歐表進行絕緣電阻測試,主電路與地之間的絕緣電阻值應不低于20M。,控制電路與地之間的絕緣電阻值應不低于5M。。4.8.2Aftercontinuous2hours’running,measureinsulationresistanceofphasesamongmainpowercircuit,betweenphaseandearth,whoseresistanceshouldn'tlessthan5MQ,theresistancebetweencontrolpowercircuitandearthshouldn'tlessthan1M。。起重機連續運轉2h后,緊接著在主電路相與相、相與地之間測試絕緣電阻,其值應不低于5M。,控制電路與地之間的絕緣電阻應不低于1M。。4.9Waterprooftest水密防水試驗4.9.1Carryoutwatertighttestthroughimpressiontestmethod.用壓痕法進行水密試驗4.9.2Theimpressionshouldbecontinuousandevenness,whoseimpressionwidthshouldn'tlessthan2/3presswidth.壓痕法的痕跡應連續均勻,其壓痕寬度不少于壓寬的三份之二。4.10Checkaftertest試驗結束后檢查4.10.1Aftertest,thoroughlycheckwhethercranepartsareabnormalandwithotherdefects.

SCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第15頁TESTANDSEATRAIL 、試驗后,徹底檢查起重機結構是否有異常變形和其它缺陷。4.10.2Checkoilreturnfilter,hook,thefitconditionofrotatingsupportandpinion,whethertheyarenormal.檢查回油過濾器、吊鉤、回轉支承與小齒輪的配合狀態及在運轉中發現是否有異常的部位。5.TestofDoors,WindowsandHatchCovers門窗及艙口蓋密性試驗5.1AimoftestCheckuptightnessandfirmnessandconvenienceofdoors,windows,hatchcoversandflatcovers.試驗目的:檢查各門窗,小窗口蓋的密性,開口關閉裝置的牢靠性和轉動靈活性。5.2Itemsoftest試驗方法Chalkandmobilitycheckofallweather-tightdoors,windowsandwatertightdoorsandhatchcoversshouldbedonebeforetest.Man-holes:hydraulic(pneumatic)testtobecarriedoutsimultaneouslywithhulltanks.Hosetestforwatertightdoor,weather-tightdoor(A,B,Cclass),sidescuttles,rectanglewindowsandwatertight&weather-tighthatch(onweatherdeckabovefree-boarddeck).Spraytestfornavigationbridgewindowsandweather-tightdoor(Dclass).1)試驗前應對門、窗、艙口蓋進行壓粉及靈活性檢查。2)人孔蓋應與船體艙柜同時進行水(氣)壓試驗。3)水密門、風雨密門(A、B、C級)、舷窗、矩形窗和干舷甲板以上的露天水密及風雨密艙蓋應進行沖水試驗。4)駕駛室窗、風雨密門(D級)應進行淋水試驗。5.2.1Hosetest:Thenozzlediameterofthejetshouldbe12.0mm.

SCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第16頁TESTANDSEATRAIL 、Thewaterpressureofthejetshouldbe0.2MPa.Thedistancetobekept1.5m.Watershouldbejettedverticallyagainsttheconnectingseamsupanddown.沖水試驗:水槍噴水直徑為12.0mm,水壓為0.2MPa,噴水距離保持為1.5m,檢查內部是否有滲漏現象。5.2.2Spraywatertotheoutsideofthetestareas,letthewaterflowovertheseamsofthedoorsandwindows,thencheckwhereitisleaking.淋水試驗:向所試部位外側淋水,使自由降落的水滴淋到門、窗、蓋接縫處,檢查有無滲漏。5.2.3PressedchalktestIfhosetestisimpossiblefordestroyingotherequipment,maybeusingPressedchalktestunderABSsurveyorapproved.Firstpaintchalkondoorframe,andclosethedoor,keep1minute,andthenopenthedoor,checkchalkisattachedonsealedrubber.壓粉試驗假如沖水試驗會損壞其它設備,在ABS驗船師同意下,可采用壓粉試驗方法。先在門框上涂上一層白色的粉洙,然后將門關緊,保持一分鐘后,檢查密封條上是否全部均勻粘上粉沫。6.Watertightslidingdoor水密移門6.1CheckupthecorrectinstallationandcompletenessofallpartsoftheWatertightslidingdoor.觀察水密移門的各部分是否安裝正確完整。6.2Eachdoorneedopeningandclosingoperatingthreetimes(close-open-close)separatebyelectricpowerandmanual,andcheckupthecorrecteachsystemfunction.用電動和手動分別操作三次(關-開-關),并檢查各系統是否運行正常。6.3CheckuptightnessbyHosetestaccordingtoitem5.2.1,Ifhosetestisimpossiblefordestroyingotherequipment,maybeusingitem5.2.3testwayunderClasssurveyorapprobating.

SCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第17頁TESTANDSEATRAIL 、按5.2.1條的沖水試驗的方法,檢查水密的密性。假如沖水試驗會損壞其它設備,在船級社驗船師同意,可采用5.2.3試驗方法。7.LifeRaftDavit救生筏吊7.1Checkthecompletenessofstructureandtheweldingqualityoffoundation.焊接及安裝結構的完整性檢查。7.2Lowering,liftingtobedonewithoutload,thencheckit’sreliabili空載提升、降落試驗。檢查可「靠性。7.3SWL=25kN。額定負荷=25kN。7.4Testunderstaticload25kNx2.2=55kN:Thistestloadisslowlyappliedonthedavitbyauxiliarycrane,onthehookatoutreachof4.0m,andheldfor5min.Asaresultofthetestthereshouldbenoanyevidenceofpermanentdeformationandotherdamage.靜負荷試驗25kNx2.2=55kN:用輔助吊車將試驗負荷緩慢地加載于吊艇架吊,臂工作半徑4.0m,靜置5分鐘,要求卸載后無永久性變形和其它損壞。7.5Testunderdynamicload25kNx1.1=27.5kN:Turnthejiboutboardthesideoftheship.Hangaloadonthehookofdavitatoutreachof4.0m,thenlowerandbraketwice.Measurethecurrentoftheelectricmotorandinsulationresistanceincoldandhotcondition.動負荷試驗25kNx1.1=27.5kN:將負荷掛于吊鉤上,吊臂工作半徑4.0m,將負荷下降及制動各二次,并測量電機電流和冷熱態絕緣。8.TestofLoweringandHoistingRescueBoat救助艇降落及回收試驗

SCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第18頁TESTANDSEATRAIL 、Rescueboatandequipmentweight:4708kgPersonalweight:6X82.5kg=495kg救助艇重量+設備=4708kg乘員:82.5x6=495kg8.1TestofloweringandhoistingrescueboatThereare3personsinsidetheboatand247.5kgballastofsandbags.Slewtheboatoutboardthesideoftheshipandlowerittothesurfaceoftheriverbyboatwinch.LoweringspeedoftherescueboatshallbenotlessthanS=0.4+0.02H=0.4+0.02x18=0.76m/swhere:SLoweringspeed (m/s)HDistancefromboatdavitto(m)ballastwaterlineHoisttheboatbacktoitsstowagepositionbyusingboatwinchandchecktheswitchesandthestowagecondition.Hoistingspeedshallbenotlessthan0.3m/s.救助艇內乘3人,另用沙袋247.5kg,操縱吊機將艇轉至舷外并下降至江面,下降速度不小于S=0.4+0.02H=0.4+0.02x18=0.76m/s式中:S 降落速度 (m/s)H 從吊架頂部至最輕載水線的高度 (m)將艇吊起至收藏位置,提升速度不小于0.3米/秒。8.2Lowertherescueboattothewaterface,loosenthehook,andsailadistancecheckthemaneuverability.救助艇下降至水面,卸去吊鉤,航行一段距離,檢查操縱性。9.Gravity-HydraulicLuffingArmTypeDavitandBoat重力液壓倒臂式救生艇裝置9.1Checkthestructurecompletenessofallboatdavitappliances.Checkhoistwinch,davitandalllimitswitches.Checkthefitnessbetweenboatandtheinstallationcompletenessofallbindingdevices.

SCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第19頁TESTANDSEATRAIL 、檢查整個艇架裝置的結構完整性,檢查起艇機艇架和各限位開關的功能,檢查救生艇及綁扎裝置的安裝完整性。9.2LifeboatfreefallingtestRequirement:thewaterdepthtobeatleast5m,thelengthwithoutobstaclestobeabout80m.Watchmooringlinesofownandotherships.救生艇自由下落試驗:要求下落處,水深至少5m,水域長度?80m內無障礙。9.2.1Thereare3personsintheboat.Loosenthelinkbetweenthelifeboatandthedavit.Lettheboatfalltothewaterbyoperatingfrominsidetheboat.Aftertheboathasfallentowaterandbeennavigatingafewdistance,lowerthedavitarmandhoisttheboattotheoriginalpositionbyahoistwinchwithaheavingspeedof5m/min,andthenfixit.Sailintheriverfor10minutesaheadand2minutesastern,andcheckmaneuverabilityoftheboat.救生艇內乘3個人員,解除救生艇與艇架之間的連接件,艇內操作,將艇投放水中,艇投放水后,航行一小段距離。艇在水上航行,前行10分鐘,后退2分鐘,檢查艇的操作性能。9.2.2Allequipmentoflifeboatshallbeprovided;3attendantswithsandbagsof7177.5kgshallbeinboat.Loosethelinkbetweenlifeboatandrampandlettheboatfalltothewaterbyoperatinginsidetheboat.Aftertheattendantgoingashore,hoisttheboattotheoriginalpositionbycrane.Checkthequalityofboatbodyandcrane.Thehoistingspeedshallnotlessthan5m/min.將吊機復原位,救生艇所有設備上齊,3乘員及沙袋7177.5kg上艇。松開救生艇與艇架之間的連接件,在艇內操作將艇投放水中,乘員上岸后,將艇用吊機吊復原位。檢查艇體及吊機質量。提升過程中測量提升速度,應不小于5m/min。

SCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第20頁TESTANDSEATRAIL 、9.3LifeboatloweringtestThereareloadof7425kg(90X82.5)inside(sandbags)ontheseatsinside,lowertheboattothewaterfacebyrecoveringsystem.Thenremoveallattendantsandhoisttheboatbacktotheoriginalposition.救生艇下降試驗松除救生艇綁扎系統,用艇架回收系統將救生艇(90x82.5=7425kg沙袋置于艇內)吊至水面,然后乘員上岸,將艇吊復原位。10.TestofLoweringandHoistingforWorkingBoat工作艇降落及回收試驗10.1Loweringtest:14kN(Testload)Thistestloadisturnoutandloweringatnormalcondition,itrequiredturningoutandloweringshouldbesmoothed.降放試驗:14kN(試驗負載)在艇架上掛空艇負載,按正常操作倒出并下放,要求能倒出,運轉靈活,可靠。10.2Hoistingtest:27kN(Testload)Thisloadistobehoistedandlowered,andthehoistingdistancenotlessthan3m.回收試驗:27kN(試驗負載)加掛工作負載,快速起升、收回,然后下降。起升距離不小于3m。10.3Dynamicloadtestof1.1timestheslewing9k7kN(Testload)Thistestloadisturnoutandloweringatnormalcondition,stoopedbyapplyingthehandsharply.Theslippingdistanceofwireropeshouldbenotmorethan1m.1.1倍動負載試驗:29.7kN(Testload)在艇架上掛1.1倍工作負載,正常操作倒出并下放.在下放過程中進行剎車試驗,要求鋼絲繩滑移距離應不超過1m。10.4Staticloadtestwith2.2timestheS59V4kN(Testload)Thistestloadisslowlyappliedonthedavitbyauxiliarycraneandheldfor5mswungthroughanarcof00Asaresultofthetestthereshouldbenoanyevideofpermanentdeformationandotherdamage.2.2倍靜負載試驗:59.4kN(Testload)

JH9105-946-01SY第21頁SCHEDULEOFHULLLPARTFORMOORING

TESTANDSEATRAILJH9105-946-01SY第21頁用輔助吊車將試驗負荷緩慢地加載于吊艇架上,然后保怖,負荷擺動100,要求卸載后無永久性變形和其它損壞。II.GalleyandLaundryEquipment廚房及洗衣間設備Operationtestandmeasurementoftheinsulationresistanceofallgalleyandlaundryequipmentshallbedone.廚房及洗衣間設備作效用試驗,并測量絕緣電阻。Range,fryingpan,bakingoven,fatfryer,potatopeeler,toaster,ricecooker,meatslicing,refrigerator,universalmixer,steamboiler,waterfountain,wastedisposer,micro.oven,dishwasher,electriccerealmill,marinesteamedbread,sawingbonemachineetc.電灶,可傾式電炒鍋,電烤箱,電炸爐,土豆去皮機,多士爐,電飯煲,斜刀切片機,電冰箱,廚房多用機,可傾式電湯鍋,飲水機,食品殘渣處理機,微波爐,洗碗機,豆漿機,包子機,鋸骨機等。12.TestofAccommodationLadderandDavit舷梯及其吊架試驗12.1Checktheproperinstallationandcompletenessofwholesetofaccommodationladder.檢查舷梯裝置安裝的完整性及正確性。12.2Accommodationladderrecoveringandreleasingreversingtest:Turn,lowerandhoisttheunloadedaccommodationladdersthreetimes,tochecktherecoveringandreleasingflexibilityofturninggear,andthereliabilityofthelimitswitchandbrake,checktheproperoperationofactuator.Whileloweringandhoistingtheaccommodationladder,measurethestartingcurrent,workingcurrent,voltageofelectricmotorofwinches.Measurethethermalinsulationresistanceofelectricmotorandcontrollingplantaftertest,whichshouldbenotlessthan1M.舷梯收放翻梯試驗:舷梯進行空梯(不負載)翻梯試驗,放下和翻起各3次及舷梯放梯至水平夾角55°,檢查舷梯翻轉裝置收放靈活性,檢查限位開關和制動器的可靠性及傳動裝

JH9105-946-01SY第22頁SCHEDULEOFHULLLPARTFORMOORING

TESTANDSEATRAILJH9105-946-01SY第22頁置的工作情況是否正常,同時在舷梯收放時測量絞車電動機工作電流、起動電流、電壓,試驗后測量電機及控制裝置的熱態絕緣電阻,其電阻值應不小于1兆歐。檢查手動操作舷梯收放的可靠性。12.3LoadTestofaccommodationladder:Turntheaccommodationladderoutboardattheangleof30tohorizon.Carryoutthetestofweightdistribution,putaloadof330kg(weight)ontheupperplatform,165kgonlowerplatform,82.5kgoneachstep(or165kgoneveryotherstep),keepinastaticconditionfor15minutes.Thenremovetheloadingandcheckthatturningpartsofaccommodationladdersshouldbeflexible.Thereistobenoblockingoccurred,andnocrackontheupperplatform.負荷試驗:試驗時將舷梯轉到舷外,與水平線成30°夾角。上平臺放置330kg(壓鐵),下平臺放置165kg。每一踏步放置82.5kg或每隔一踏步放置165kg(壓鐵),在靜止狀態下保持15分鐘,然后金口去負荷,舷梯應無永久變形、裂紋及卡住現象。舷梯各旋轉部分應保持靈活。12.4Duringthetest,recordtherelevantparameterofelectricmotorandreliabilityofactuationoflimitswitchesofaccommodationladders.試驗時同時記錄電動機的有關參數和舷梯限位開關動作的可靠性。13.TestofElevator電梯試驗13.1Testofelevatorshallbeguidedbymanfactoryonsite.電梯試驗需專業廠家到船指導。13.2Testpointforelevator試驗項目1)Doors門2)Escapehatches逃生艙蓋3)Normaloperation正常操作4)Brake剎車Thebrakeistoholdtheelevatorwithaproofloadof1.25timestheratedload:125%=1250kg電梯的剎車額定負荷為:125%=1250kgSCHEDULEOFHULLLPARTFORMOORINGJH9105-946-01SY 第23頁TESTANDSEATRAIL 、Overload超載Theoverloadlamphast

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