1、Page1of17Preparedby21dafa5b2033f2500ccf9510f7d442a8.xls3/4/2022Pre-Production - Evaluation/ Run RateSummaryProject1Part Name5Part Number6Supplier7Location8Supplier No.:3DUNS-No.:4Overall Result of Run RateEvaluation:REDNoPass,withHighRiskJob-Stopper,ProjectendangeredReconsiderfullRunRateYELLOWPass,w

2、ithMediumRiskDeviations!Correctiveactionsrequired!PartialRunRatefollowupGREENPass,withLowriskBasedontheactualsituationnomajorconcerns/problemstobeexpected Pre-Production Run (Run Rate) re-validation required ?Resp.:YesDate:X NoHigh Risk Issues/ ActionsDate ResponsibleProcess Capability and Capacity

3、EvaluationOverall Result:CapacityResult95%PlannedCapacity22743Legend90%AchievedcapacityinPre-productionrun19696.2595%-Green;=90%-95%Yellow =95%- Green= 85% and 95% Yellow =95%- Green= 85% and 95% Yellow95%-Green;=90%-95%Yellow90%-RedTheSupplierisresponsibleforanecessaryre-validationoftheRunRateevalu

4、ationandcanbechargedwiththeadditionalcosts!Signature:.LocationDate:NameSVNameSupplierAttachmentsDistribution:Page4of17Preparedby21dafa5b2033f2500ccf9510f7d442a8.xls3/4/2022Date:31.Mrz.15Summary of Pre-production Run/ Run RateSummary DetailsParticipantsCompanyPhoneE-Mail1Information/ DocumentationYES

5、NORemark/1.1Actualdrawingavailable?Drawingdate&Rev.level:1.2PPAPreleased?Ifyes,releasedate1.3PPAPclosedPPAP-Number:Date:PPAPevaluation:1.4Safetyrelevantcharacteristics/parts?Document.Requirements?2.Documentation available forreviewYESNORemark2.1DesignFMEA2.2ProcessFMEA2.3Machinecapabilityfordefinedc

6、haracteristics2.4Processcapabilityforsignificant/criticalcharacteristics2.5Productionquantityramp-up/serialproduction3.Requirements for serialproductionYESNORemark3.1Serialproductiontoolingused?3.2Productionunderserialconditions(personal/measuringequipment/linespeedetc.)3.3Equipmentisconnected-trans

7、ferlines-asrequired4.Quantity-Change ManagementYESNO4.1Areramp-upcurvesandserialproductionquantitybeingconfirmedandreviewedwithsub-contractors.Isthereasystematicreviewwithsub-contractors?5Testing and measuring equipment capability (Gage R&R)YESNO5.1Ismeasuringandtestingequipmentcapable?IfNo-Issues/A

8、ctionsrequiredDateResponsible5.2Page5of17Preparedby21dafa5b2033f2500ccf9510f7d442a8.xls3/4/2022Date:31.Mrz.15Summary of Pre-production Run/ Run RateMachine/ Process Capability6Process CapabilityYESNO6.1AreProcessCapabilitystudiesforagreedandimportantcharacteristicsrequired?6.2Evaluationbaseforprelim

9、inaryprocesscapabilitystudies(Shortterm)Status:Ppk-Value=1.33but= 1.66RequirementsfulfilledGREEN6.3Evaluationbaseforprocesscapabilitystudies(Longterm)Cpk-Value=1but= 1.33RequirementsfulfilledGREEN6.4Capability studies have been carried out for the following characteristics:No.:CharacteristicsDimensi

10、onInspection/ testingequipmentPpk-Cpk ValueToleranceValue121320.34531676.5For the following characteristics (No.:) the following corrective actions have been definedToActionDateResponsible1226.6Overall evaluation of the section Machine/ Process CapabilityYESNOWilltherebeadowngradingtoanoverallRedsta

11、tusduetomajordeficiencies,pleaseXRemarks/ Reason2)CapacityEvaluationPage6of17PreparedbyElmarKrebs21dafa5b2033f2500ccf9510f7d442a8.xls3/4/2022Date:31.Mrz.15Project:1Pre - Production Run - Capacity Evaluation - 5 6Part Name:5Part Number:6Green fields - Columns - Data Input RequiredSupplier:7Location:8

12、Planned Capacity Results Pre-production Run at RateNo.: ProcessStepsProcessDescriptionPlannedCapacityPerHourPlannedFTYPlannedOEE(MachineAvailability)NetPlannedOutputPerHourDurationofRunatRateinHoursProducedpartsCapacity/hourAcceptablePartsProducedOEEin%-Seealsosheet2a)FTYRealOutputPerHour1Process1sc

13、hrauebn50095%95%451150050050095.8%100%4792Process2nageln40095%95%361140040033395.0%83%3163process350095%95%451150050044496.0%89%4264process430095%95%271140040030086.7%75%2605process550095%95%451150050030078.2%60%2346process650095%95%451150050035083.0%70%2907process750095%95%451150050035083.6%70%2938

14、process850095%95%451150050035090.9%70%3189process930095%95%271133333332290.6%97%2921011121314151617Process SummaryCalculated/ Planned Capacity per hourAchieved Output per hour during Run RateRequired Capacity by SVMax.Capacityperhour300MaxtheoreticalOutput500CalculatedOutputBottleNeck271AchievedOutp

15、utBottleNeck234RequiredOutputBottleNeck/hour251PlannedFTY95%AchievedFTY60%Capacity =95%GreenPlannedOEE(MachineAvailability)95%EstimatedOEE78%Capacity = 90%Yellow PlannedBottleNeckprocess4ActualBottleNeck/Nameprocess5Capacity =95%GREENLow riskResult in % = 85% und =95%GREENLow riskResult in % = 85% u

16、nd =95%GREENLow riskResult in % = 85% und =95%GREENLow RiskResult in % = 85% und 95%YELLOWMedium RiskResult in % 85 %REDHigh RiskB Ba as se ed d o on n t th he e p pr ro of fe es ss si io on na al l j ju ud dg gm me en nt t o of f t th he e a as ss se es ss so or r t th he e o ov ve er ra al ll l p

17、pr ro oj je ec ct t s st ta at tu us s ( (n no ot t o on nl ly y t th he es st ta at tu us s o of f t th he e p pr ro oc ce es ss s q qu ue es st ti io on nn na ai ir re e) ) c ca an n b be e s se et t t to o R RE ED D . .Please see also sheet 4) Eval. process quest.- Row 115L Le eg ge en nd d f fo

18、or r o ov ve er ra al ll l p pr ro oj je ec ct t E Ev va al lu ua at ti io on nRED= CriticalPossible Job Stopper immediate action required -Project inDangerYELLOW=Deviations- Corrective actions requiredGREEN=Based on the actual evaluation no major concerns to be expectedR Ru un n R Ra at te e/ / P P

19、r re e- -p pr ro od du uc ct ti io on n R Ru un n/ / P Pr ro oc ce es ss s Q Qu ue es st ti io on nn na ai ir re eE Ev va al lu ua at ti io on n S Sc ch he em me ePage15of17Preparedby21dafa5b2033f2500ccf9510f7d442a8.xls3/4/2022Date:31.Mrz.15Project:1Part Name:5Part Number:6Supplier:7Location:8No.:Do

20、cumentation Requiredavailable duringRun RateYes NoCommentsDocumentation checklist as support for the Run Rate evaluation1QM - Plan1.1ActualProjectPlanwithStatus1.2QMPlan1.3ListofsignificantCharacteristics1.4ControlPlan*Pre-Launch*Production1.5UpdatedAPQPtrackingsheet1.6Meetingminutes2FMEA-Process2.1

21、UpdatedProcessFMEA2.2UpdatedDesignFMEAasapplicable2.3ParetoofRPNswithcorrectiveactions2.4PFMEA/DFMEAriskanalysis/assessment3Capacities3.1Capacitycalculationincludingrequirementsfor*Floorspace/*Equipment/*Personnel*FTY/FPYestimation/*Packagingplanning3.2Capacityplanning-Status-Review3.3LogisticConcep

22、t/Logisticplanning3.4Linespeedcalculation4Sub-contracted parts/ components4.1Subcontractorspecificationsandinspectionrecords4.2SubcontractorAPQPstatus4.3SubContractorPPAPreleases5Quality of sub-contracted parts5.1Incominginspectionplansasapplicable5.2Sub-contractorlistincluding*SubContractorqualitye

23、valuation*Subcontractorrating6Incoming/ Storage7Tools and equipment 7.1Equipment/toolinglist(IdentifySVOwned)7.2Mistakeproofinglist7.3Maintenanceplan+MaintenanceLogsheetforallequipment,SVandsupplierownedPage16of17Preparedby21dafa5b2033f2500ccf9510f7d442a8.xls3/4/2022Date:31.Mrz.15Project:1Part Name:

24、5Part Number:6Supplier:7Location:8No.:Documentation Requiredavailable duringRun RateYes NoCommentsDocumentation checklist as support for the Run Rate evaluation8Employee qualification8.1Employeequalificationmatrix8.2Regulationsforsubstitution/replacement8.39Release-, Inspection status9.1DocumentCont

25、rolprocedure9.2EngineeringChangeprocedure9.3CurrentSVspecifications9.4Listofapplicable,currentstandardsandspecifications10Regulations for re-worked/ rejected parts10.1Procedureforcontrolofnon-conformingproduct10.2Lot-controlprocedureasapplicable10.311Control of production parameters11.1Set-upinstruc

26、tions/Set-upsheets11.2Listofprocessparameters-asapplicable11.3ControlChartsforprocessparametersasapplicable11.412Inspection and test equipment12.1Gages-fxtures-list(IdentifySVOwned)12.2GageR&Rs12.3Calibrationrecords12.4Recordretensionprocedureforsafetyrelevantcharacteristicsasapplicable12.5Inspectio

27、ninstructions?12.613Work- and Inspection places/ Ergonomics13.1PlantLayout(IdentifyMaterialFlow)13.2Layoutplanningofworkplaces(LineLayout)13.3ProcessflowdiagramPage17of17Preparedby21dafa5b2033f2500ccf9510f7d442a8.xls3/4/2022Date:31.Mrz.15Project:1Part Name:5Part Number:6Supplier:7Location:8No.:Docum

28、entation Requiredavailable duringRun RateYes NoCommentsDocumentation checklist as support for the Run Rate evaluation14Manufacturing- and Inspection Instructions14.1Operator/workinstructions14.2Trainingdocumentationofproductionpersonnel14.315Verification and release of production15.1Processparameterchangelog15.2First-off/lastoffdocumentation15.3Set-upchecklist16Documentation of Qualit