1、成型噸位(Machine Tonnage)成型周期(Molding Cycle)取數(Cavities)澆口( Gate)流道重量(Runner weight)壽命(Mold life)前模鋼料(Cavity steel)后模鋼料(Core steel)行位/斜頂鋼料(lifter steel)模胚形式(Mold type)熱流道(Hot Runner)其他配件(Others)16.頂針及方頂印凹0.1mm以下EP and square EP mark con cave 0.1 max is there any concern about the thin material (filling

2、and ejection)?薄膠處有 無問題？17.材料及模穴號(1,2 )凸0.2mmMaterial and Cav no. con vex 0.2mmThere is ste p at PL of hole, con cave 0.1mm max. Could孔處PL段差COR凹0.1mm以下13.后模鑲件印凹0.1mm以下Core in sert mark con cave 0.1mm max1.為預防粘前模，外側面斜度由0.50均改為1oTo avoid sticking to cavity, change outside surface draft from 0.5o to 1o3

3、.紅色區域可能出現縮水，是否接受？There may be sink mark on red surface, could you acce pt that?10.紫色面做5?加膠插穿斜度(加膠0.1mm MAX)Add p lastic on purple surface with 5 degree shut-off draft (add 0.1mm max p lastic)Zebra 20Ja n2016: this surface mates to ano ther flat surface;addi ng materialwill cause issues with assembli

4、ng part P1082228 into printer 這種表面配合到另一平面上添加材料會導致零件P1082228裝配到打印機產生問題11.PL插穿段差CAV凹0.15mm以下(對側同)PL如圖更新。Step exist on PL shut-off surface, suggest that core con cave 0.15mm max (same for opp osite side)扣易粘前模，需如圖增加前模鑲件和彈塊，Hook easily stick to cav., n eed to add in sert and slider as pi cture. PL is up

5、dated as picture shows.12.圖示柱子根部做火山口，改善現狀部品縮水。Make break shar p in the area as show n above to combat sink marks16.前模互換鑲件(3款互換)，與現狀部品完全一致In tercha ngeable cavity in serts (3 on es), Same feature as those in the old-tool time19.針閥式熱咀進澆(？5 )，殘留不超出凹位。Valve gate(?5), vestige to be flush to be in line wi

6、th the con cave Min()1>Causes of the cracks on the tool：3鋼料太硬造成鋼料太脆，從而造成鋼料易裂，建議用軟鋼料開新模.For steel p erforma nee, the harder, the more fractural. Based on this reas on, a relatively low h ard steel is suggested to be used for the new tool.b模仁兩側邊的鋼料厚度不夠，現實際為41mm，而深度有59mm，建議兩側鋼料壁厚加到 60mm.The nominal

7、thick ness of the core side steel is 41mm with the depth of 59mm.The suggested thick ness is 60mm.c縮水率不合理，物性表上要求的縮水率為0.5-0.7%,現實際模具縮水率為 0.5%,造成整體模具數偏下限，從而造成尺寸下限或偏小，而此產品寸法要求嚴，要大壓力去成型調整尺寸。The data-shri nkage rate is 0.5-0.7%, well the actual shri nkage rate is 0.5%. With the p rese nee of the actual r

8、ate, the overall dime nsions tend to be below the nominal on es. To combat these comp licati ons, a high in jecti on p ressure is n eeded.次設變也會造成模具壽命的折損。The multi-occura nee of desig n cha nge shorte ns the life cycle of the tool.2進膠口熱流道方式確認：Hot runner system:e如進膠口為針閥式的熱流道，則澆口處會有氣紋不良，需客人確認限度。Valve o

9、ne brings forth spl ays.f如進膠口為開放式的熱流道，則澆口處會有殘膠需要加工，故需要增加一個人工加工平 水口殘膠 open one will have a vestige needed to be trimmed off.藍色面做5?加膠插穿斜度(加膠 0.1mm)Add p lastic (0.1mm) for blue area with shut-off draft of 5 degree1.圖示紅色面做3 ?減膠插穿斜度， 改善現有產品易出現披鋒的問題。The red area to be tap ered 3through thinning to combat

10、 Flash.6.行位鑲針距離骨太近，導致后模鋼料只有0.6mm,建議紅色面減膠1mm，以增強鋼料，避免開裂。For better steel stre ngth ,the red area to be thinned 1mm (the cam steel pin is too close to the boss with the result That the core steel in this area leaves only 0.6mm) thick ness.6.此后是針閥單點進澆口及2點進澆口的模流分析。The mold flow an alysis with one gate a

11、nd two gates by using valve gate卞峯(proposal站果'HResdll Sone gate兩白 two gatesCon elusion頃充時閆3-Fill time工LI. 6兩亍渙口 填充快tjettef fill with Iwo gate s壓力啊p町ee54匪牛廃 口成型販力小 low injection pressure with twoPre&suregates壬形（mm）再牛諜竟捲小* 詩-：N 頁結果* Tht dfif crt-mat ion throughgates is relatively layOaflaction

12、loTer.tleasT see ml低 13-11建議做一個熱咀的進膠口，原因如下：propose one gate is based on:1兩個熱咀的距離太近，造成兩個熱流道靠得近，從而造成熱流道制作困難。Geogra phically,two gates are two close, which en tails the two resp ective mani folds too close. To desig n the two man ifolds is way too difficult.2做兩個熱流道后前模芯就會挖空的更多，從而造成前模芯的強度變弱很多With two man

13、i folds, the cavity to be cored out too much, as a result the stre ngth of it weake ns.Thin steel risk here-To combat this comp licati on, a removal of R in red should be p erformed為防止粘前模，建議孔修改如右圖示Stick ing in the cavity hereTo p reve nt this pro cess issue, pl ease use the feature cha nges stated i

14、n the right figure1.紅色減膠（取數 1X2 ）方案：后模加鋼，新增鑲件對應（盲鑲）1. Add material at red coded area (2 cavities)Method : Thicken steel at the new core insert (blind insert)新增后模鑲件，印凹0.1mm以下App licati on of a new insert at the core,recess to be 0.1mm Max below the surface.17.牛角進澆(?1.4 )，殘留不超出凹坑。 澆口對面容易出現色差，請確認。17.Su

15、bmarine gate( ?1.4)App licati on of gate wellVestige to be with in the gate wellSlight color differe nee n ear the gate area21.增加藍色骨，優化斜頂PL, (In blue) to better lifter line, Thus toremove the thin steel issue6. Valve gate ( ?1.5)App licati on of gate well to combat the vestige issue-vestige to be with in the gate well Slight color differe nee will occur n ear the gate area6.單點針閥熱咀進澆(?1.5 )，殘留不超出弧面。此種進澆對應表現會出現色差，請確認。3.這些紅色柱子及骨位會使產品外觀及側壁縮水，建議紅色柱子根部厚度做 1.4并增加火山口；紅色骨改為底部 1.2mm ,頂部0.9mm，3. Feature cha nges in the red areaBoss base thick ness to be 1.4mm as wel