1、會(huì)計(jì)學(xué)1管理必備生產(chǎn)產(chǎn)品認(rèn)可程序管理必備生產(chǎn)產(chǎn)品認(rèn)可程序- 2 -第1頁/共62頁- 3 -第2頁/共62頁- 4 -第3頁/共62頁- 5 -第4頁/共62頁- 6 -第5頁/共62頁- 7 -（增加產(chǎn)能、改進(jìn)性能或改變其現(xiàn)有功能）和重新調(diào)整（產(chǎn)品/流程的改變），除了更換或整修易損工具。第6頁/共62頁- 8 -第7頁/共62頁- 9 -第8頁/共62頁- 10 -第9頁/共62頁- 11 -第10頁/共62頁- 12 -第11頁/共62頁- 13 -第12頁/共62頁- 14 -第13頁/共62頁- 15 -第14頁/共62頁- 16 -第15頁/共62頁- 17 -圖紙）以識(shí)別測(cè)量的位置

2、。第16頁/共62頁- 18 -第17頁/共62頁- 19 -第18頁/共62頁- 20 -第19頁/共62頁- 21 -第20頁/共62頁- 22 - Released by(PE)： Checked by（PE）： Approved by（QA）：Inner L2,3&L4,5CUSTOMER ： Siemens Mexico KALEX P/R： Q061468A-300 CUST. P/N ：652103.21.11 REV F TITLE ： PROCESS FLOW CHARTInner Image TransferInner EtchingInner Punching Guide

3、HoleInner Board CuttingInner OxideInner Middle InspectEdge TrimmingPressingDrilling Guide HoleOuter BacklogMasslam Final QCPlate Through HoleDrillingPanel PlatingOuter Middle InspectPattern PlatingOuter EtchingOuter Dry FilmWet Film SolderMaskRoutingHot Air LevelingElectrical TestingOuter Packing&Ou

4、tgoOuter Final QCInner AOIOuter L1,6第21頁/共62頁- 23 -第22頁/共62頁- 24 - Potential Failure Mode and Effects Analysis Process ：FMEA No.: Page 1 of 1 工序工序 ：鑼板鑼板FMEA 編號(hào)編號(hào): MEFMEA/ORB/200109Orig. meeting minute No.:Review meeting minute No.:OriginalDate:制作會(huì)議記錄編號(hào)制作會(huì)議記錄編號(hào) ：復(fù)審會(huì)議記錄編號(hào)復(fù)審會(huì)議記錄編號(hào) ：制作日期制作日期 ：Prepared b

5、y: Process Resp. Dept. MGR or Supervisor:Approved by CFT authorized representatives 準(zhǔn)備準(zhǔn)備 ：吳文剛吳文剛工序責(zé)任部門經(jīng)理或主管工序責(zé)任部門經(jīng)理或主管 ： 交叉功能小組授權(quán)代表審批交叉功能小組授權(quán)代表審批 ：CFT Member(小組成員小組成員) : 吳文剛、何敏洪、王粵湘、舒雄文、趙宇吳文剛、何敏洪、王粵湘、舒雄文、趙宇 先生先生 龍小琴龍小琴 小姐小姐ProcessPotential Potential Effects Potential CausesCurrent Current stepFailur

6、e Modeof FailureCSof FailureOControlD1RPN1ContainmentD2RPN2工序步驟工序步驟潛在的缺陷潛在的缺陷潛在的缺陷后果潛在的缺陷后果潛在缺陷的原因潛在缺陷的原因當(dāng)前的控制當(dāng)前的控制當(dāng)前防止缺陷漏波當(dāng)前防止缺陷漏波1.V形槽加 1.V坑不良1.影響尺寸及外觀61.V坑刀磨損嚴(yán)重31.及時(shí)更換V坑刀472PROD每100塊檢查1塊472工2.漏V坑1.影響使用91.操作不當(dāng)造成21.做好5S，嚴(yán)防混板3543542.鑼板1.鑼壞板1.修理或報(bào)廢81、用錯(cuò)鑼刀31.嚴(yán)格操作規(guī)范372PROD每60塊檢查1塊49682、機(jī)器走位32.嚴(yán)格操作規(guī)范248

7、496按時(shí)保養(yǎng)機(jī)器2.外圍超差1.影響安裝性71.鑼刀磨損31.達(dá)到鑼刀使用壽命,及時(shí)更363PROD每60塊檢查1塊363換鑼刀3.斜邊1.斜邊超差1.影響安裝性61.操作不當(dāng)31.嚴(yán)格操作規(guī)范354PROD每10塊檢查1塊472S - Severity C-ClassificationD - DetectionRPN1(Risk Priority Number) = S O D1 嚴(yán)重性特性記錄檢測(cè)性風(fēng)險(xiǎn)優(yōu)先數(shù)* Previous quarter RPN1 & RPN2 before implementation of the recommended actions. 上季度有改善行動(dòng)的R

8、PN1&RPN2.MEP04-01/04-02機(jī)率性潛在缺陷模型及后果分析潛在缺陷模型及后果分析MEFMEA012/199909Sep.30.1999MEFMEA019/200109O - OccurrenceGG#SC#第23頁/共62頁- 25 -第24頁/共62頁- 26 -Production Part Approval-Dimensional ResultsPage_of_pagesSIGNATURE TITLE DATESUPPLIERPART NUMBERNAME OF INSPECTION FACILTYPART NAMEITEMDIMENSION/SPECIFICATIONS

9、UPPLIER MEASUREMENT RESULTSOKNOT OK第25頁/共62頁- 27 -第26頁/共62頁- 28 -第27頁/共62頁- 29 -SUPPLIERPART NUMBERNAME OF LABORTORYPART NAMETYPE OF TESTMATERIAL SPEC. NO./DATE/SPECIFICATIONSUPPLIER RESULTSOKNOT OKProduction Part Approval-Material ResultsPage_of_pagesSIGNATURE TITLE DATE第28頁/共62頁- 30 -第29頁/共62頁- 31

10、 -SUPPLIERPART NUMBERNAME OF LABORTORYPART NAMEREF. NO.REQUERMENTSTEST FREQ.QTY. TESTEDSUPPLIER MEASUREMENT RESULTSOKNOT OKProduction Part Approval- Performance Test ResultsPage_of_pagesSIGNATURE TITLE DATE第30頁/共62頁- 32 -第31頁/共62頁- 33 -第32頁/共62頁- 34 -第33頁/共62頁- 35 -第34頁/共62頁- 36 -88.18.28.38.48.58.6

11、8.78.88.99123456789 10 11 12 13 14 15mils是否有特別是否有特別問題發(fā)生問題發(fā)生? ?Did anything special happen?第35頁/共62頁- 37 -第36頁/共62頁- 38 -第37頁/共62頁- 39 -第38頁/共62頁- 40 -第39頁/共62頁- 41 -第40頁/共62頁- 42 -第41頁/共62頁- 43 -第42頁/共62頁- 44 -第43頁/共62頁- 45 -第44頁/共62頁- 46 -第45頁/共62頁- 47 -第46頁/共62頁- 48 -Kalex Circuit Board(Guang zhou

12、)Ltd.P/N: . Checked by(QAE): . Customer Name: Approved by QA Manager . .Customer P/R: Customer Approved Date . .Send Out Date: Approved Level: . .第47頁/共62頁- 49 -第48頁/共62頁- 50 -第49頁/共62頁- 51 -第50頁/共62頁- 52 -Requirement 要求Submission Level 提交等級(jí)123451. 1. Design Records of Saleable Product Design Record

13、s of Saleable Product 銷售品的設(shè)計(jì)記錄銷售品的設(shè)計(jì)記錄R RS SS S* *R R For Proprietary Components /Details For Proprietary Components /Details專利部件專利部件/ /詳細(xì)的設(shè)計(jì)記錄詳細(xì)的設(shè)計(jì)記錄R RR RR R* *R RFor all other components /DetailsFor all other components /Details 其它部件其它部件/ /詳細(xì)的設(shè)計(jì)記錄詳細(xì)的設(shè)計(jì)記錄R RS SS S* *R R2. 2. Engineering Change Doc

14、uments, if anyEngineering Change Documents, if any 工程更改文件工程更改文件( (如果有如果有) )R RS SS S* *R R3. Customer Engineering Approval, if required.3. Customer Engineering Approval, if required. 工程認(rèn)可文件工程認(rèn)可文件( (如果有如果有) )R RR RS S* *R R4. 4. Design FMEA Design FMEA 設(shè)計(jì)設(shè)計(jì)FMEAFMEAR RR RS S* *R R5. 5. Process Flow Di

15、agrams Process Flow Diagrams 流程圖流程圖R RR RS S* *R R6. 6. Process FMEA Process FMEA 流程流程FMEAFMEAR RR RS S* *R R7. 7. Dimensional Results Dimensional Results 尺寸結(jié)果尺寸結(jié)果R RS SS S* *R R8. 8. Material ,Performance Test Results Material ,Performance Test Results 物料、性能測(cè)試結(jié)果物料、性能測(cè)試結(jié)果R RS SS S* *R R第51頁/共62頁- 53

16、 -Requirement 要求Submission Level 提交等級(jí)123459. 9. Initial Process Study Initial Process Study 初始流程研究初始流程研究R RR RS S* *R R10. 10. Measurement system Analysis Measurement system Analysis 測(cè)量系統(tǒng)分析研究測(cè)量系統(tǒng)分析研究R RR RS S* *R R11. 11. Qualified Laboratory Documentations Qualified Laboratory Documentations 實(shí)驗(yàn)室認(rèn)可文

17、件實(shí)驗(yàn)室認(rèn)可文件R RS SS S* *R R12. 12. Control Plan Control Plan 控制計(jì)劃控制計(jì)劃R RR RS S* *R R13. 13. Part Submission warrant(PSW) Part Submission warrant(PSW) 產(chǎn)品認(rèn)可證書產(chǎn)品認(rèn)可證書S SS SS S* *R R14. Appearance Approval Report(AAR)14. Appearance Approval Report(AAR) 外觀認(rèn)可報(bào)告外觀認(rèn)可報(bào)告( (若適用若適用) )S SS SS S* *R R15. 15. Bulk Mate

18、rial Requirements Checklist Bulk Material Requirements Checklist (For bulk material PPAP only) (For bulk material PPAP only)無定型物體一覽表無定型物體一覽表( (僅適用于無定型物體僅適用于無定型物體) )R RR RS S* *R R16. Sample Product 16. Sample Product 樣品樣品R RS SS S* *R R17. 17. Master Sample Master Sample 主樣品主樣品R RR RR R* *R R18. 18. Checking