1、PSSR Checklist Example A-1PSSR青單示例A-1Description ofSystem/Area Under Ffeview 所審查系統區域的描述Date日期Time時間List ofParti cipants 參與者名單Circulation: hose present plus 一傳閱：參加人員加上Comments討論ItemNo.序號Recommendation(Type Action Bdow or napplicable) 建議(請填寫下列行動項或注明“不適用”)Department / Responsible Person 部門/責任人Completed

2、Date完成日期1.Review HAZOP st foappicaleactiois 查看HAZCP列表看相關行動項是否解決2Review CHAZCP lis fo aoplicOle actions 查看CHAZCP列表看相關行動項是否解決3Reviewpunch list fopplicOjleactiois.查看剩余工作清單看相關行動項是否解決4Noiselevsl mcnitoingdbcumert)噪音等級監測(文件)5Exposure monitoring document) 操作人員暴露風險監測(文件6Emissios permits 排放許可7Otheroperating

3、pemis 其他允許的行動System Checkout Items系統檢查項目8Complete/document qjalityassuance pogam:完成質量保證體系并建立了文檔a)Receiedec|uipment=purchased收到的設備購買的設備b)Adherence toctesigi drawings/spscifictians采用的設計規范c) Msterias oconstuctioi施工材料d) Workmanship工藝技術iemNo.序號Recommendation(Type Action Bdow or nqrtplicable) 建議(請填寫下列行動項或

4、注明“不適用”)Department / Responsible Person部門/責任人CompletedDe完成日期Equipment conponerts ceckojttcmmisianing (cbciment)設備部件檢查調試(文牛)9Loop andirtelock/permisBive/alam: sepoin a(Custnent and testing dociment esUts)回路和聯鎖許可/報警：設置點調整禾測試(文檔 記錄)10Instument cibri(ns d)ne and cCclmenteC儀表校訂完成并記錄11Vaidaicn prci8d deve

5、cped, qDproved 制定、批準和執行的驗證椒12Pressure testing cbne and cocumerted 壓力測試完成并記錄13System cleaned and flished 系統已完成清掃、沖洗14sytens 匹上由，亦申肛6-661剛481口611血 povidsd消防系統已檢查，并有測試驗收記錄1591打1百0陽2上旳$ aiaiced通風系統已平衡16Perfdlmancecheckcut o loa eXhaust sytems 局部排氣系統的性能檢測17Vibrioi measurements/(Ocumentib振動測量記錄18Fidd aCio

6、grahydcneanCas equired現場放射性物質檢測已完成H己錄19Baseline da such as thickness eadngs fopressue vessds/ppirg基礎數據，如壓力容器管線的壁厚20Otherbaseli nedta其他基礎數據21NDT epots無損檢測報告22Water batching 80111!)配水(記錄)Engineering Design D)cumentation 工程設計資料23Narrive of cotol plilcsophy/Sequencecf (pefatios操作控制原理操作順序的說明資料24Instumert

7、 index儀表索引25Instumert kop dagiams 儀表回路圖26safety&non-safety） ctescrpiors聯鎖（安全和非安全）描述iemNo.序號Recommendation(Type Action Bdow or nqrtplicable) 建議(請填寫下列行動項或注明“不適用”)Department / Responsible Person部門/責任人CompletedDe完成日期27.AsbUlt daWngs：P&IDS, eectica, ppng mechanica 竣工圖：P&ID圖，電氣圖，配管圖，機械圖28Tabdstian of poce

8、ss arms,irtelocks/ermSsive descrpicns and trps withsettigs P&ID)工藝報警表、聯鎖許可說明表和帶設定值;P&ID的 跳轉表29Reviewaid aopioval o fie prctectiois systems ofesign 消防系統設計的審查和許可30PipngspBciftations P&I mechanic daWngs) 配管圖(P&I圖機械圖)31Pressure elie dsvicesizng cacUaJons安全閥規格的選定計算32ASME code pressue vessds U1 data sheet

9、s (o Mantenance)壓力容器ASME代碼UM數據表(用于維修)33Referencecades/staldards fofacilitydesigi裝置設計的參考規范標準34ReferenDecades/staldards 他$11讓恥4曲6設備安裝的參考規范標準35Design codes fospecifi equipment 特殊設備的設計規范36Welcfer cetifictioi焊工資格證書37NDT cetifictjon無損檢測證書38Electrca clasificaoi dawings 電器分類圖39Electrciai cartificfecn fo cla

10、s ifid aeas特定施工區域的電工資格證書Maintenance Ifems維修項目40Spare paits tits dvdcped List euipment:備品備件清單并附 設備清單41Stock equirel spare paits 備品備件所需儲存設施42Equipment manuas/secificaoisto MaintenanceardOperatingDepatment維修和操作部門的設備手冊說明43Vendor prrts供應商提供的印刷資料44Submit peventie mrienance equests PM s) 提交的預防性維修要求45Servic

11、ecoitacts inface服務合同已簽訂iemNo.序號Recommendation(Type Action Bdow or nqrtplicable) 建議(請填寫下列行動項或注明“不適用”)Department / Responsible Person部門/責任人CompletedDate完成日期46Trainmairienance personnel anl document 培訓維修人員和相關培訓谿Operation Ifems生產項目47Devel(p SCP and specif pocedues -incorporate safetyand operationa issss

12、:編寫標準操作規程SOP及特殊操作規程考 慮了操作風險和可操作性題48Complete clarge contiol authoizations 完成變更控制授權49Devel(p/isse cperating procedures: 制定頒布下列操作規程a) Initiastaup初次開車b)Nomal stat-up正常開車c) Nomal operation正常操作d) Normal shutdown正常停車e)Emergency qperatiors inrluding emergencyshutcbwn包括緊急停車的應急操作f)Start-ip fooWng emergency sh

13、utdown緊急停車后開車g)Start-qp fooWng turnaround大修后開車h)Nqn-butinepbcedJes equipment clen-oU,equipmert plepaatiqnf(cmairrenance)非常規程序(設備清理、設備維修準備)i)Auxiliay equipment qDeraticn輔助設備的操作50Tran qoeratingprsqnnel and document 培訓操作人員和相關培訓谿51Providetechnica coeirage技術服務范圍52What istl probabilityf contnment fOlue? W

14、hat are ths subsequent c(nsequences? Reviewspll cotainment, rainwater rurff, ad fie water containment.防泄漏設施的失效概率是鈔？失效的后果是什 么？審查防泄漏設施、雨水流量和消防水容量Electrical Issues電氣問題53Panel accessClearancearourd panel, kes,etc.配電盤的通道、配電盤周圍勺間隙、鑰匙等iemNo.序號Recommendation(Type Action Bdow or nqrtplicable) 建議(請填寫下列行動項或注明“

15、不適用”)Department / Responsible Person部門/責任人CompletedDe完成日期54Cableeniy sectin ganding housekeeping anl other issies電纜接入部分一密封、保潔l其他問題55Panel power sauce icertifid? Multipe feds? 配電盤電源的標識？多源供電？56Spacehed:es equied?需要空間加熱器嗎？57Lichting inpanels 配電盤里的照明58Canopies etc fooutcbor panels 用于室外配電盤的雨棚等59Protectio

16、n settings aai由le?有保護設置嗎？60Panel board schedules配電盤面板清單61Spare caoacityavaildde?有備用容量嗎？62PPE availalte? HV mstsQoves有個人防護用品嗎？有高壓fe緣墊嗎?有高壓絕緣 手套嗎？63Emergency/Staidby power required? 有應急備用電源嗎？64VSD settigs a/alOole -factay/cammisionrlg 變頻器設置一工廠/調試65Room access, prmittirnmairtairabilityirrgess/eg,ess o

17、eqLipmert房間通道、許可證、可維修設備的進出通道66Pocketsfor craWngs inpanels? 配電盤的圖紙集67Voltage warring labls? 電壓警告標簽68Ventilaonsufcient?通風充足嗎？69Sutailitfor area - IP ating GMP sit aoilityhazarcbus area clsifiation區域適宜性一一國際防護等級、GMP適宜性、危 險區域分類- Relief Devices- 泄放設備70Are there stadaid makings on the P&ID? 在P&ID圖上有標準代號嗎？7

18、1Do relie line vert toa se loDation?放空線排放到一個安全地點嗎？72Are relie lins and elie cb/cessecued and adequately sized?放空線和泄放設備安全嗎尺寸足夠大嗎？iemNo.序號Recommendation(Type Action Bdow or nqrtplicable) 建議(請填寫下列行動項或注明“不適用”)Department / Responsible Person部門/責任人CompletedDe完成日期73Are there anyisdstioi valves WiichWII ihi

19、bit (perationcf relie valvs if cSec? If YS, rominate Operstiors to monito. INO, ecord no有處于關閉狀態會抑制放諏操作的隔離閥嗎？ 如果有，請指定操作人員祺進行監視如果沒 有，記錄無74Is tlere a staidad coeratingpoceCure fordif cbVces in place?現場有泄放設備的標準操作規程嗎？- For FiQd Veification- 現場確認75Is ligtirg sifficiiet? 照明充足嗎？76Is energencyligitirg sUfici

20、et?應急照明充足嗎？77Are steam ps, valves, otiaps sitated withrn poxmity of pjcpleirsUec?位于人接近范圍內的蒸汽管線、閥門或疏水器被 隔離了嗎？78Is a intumentaioi idsntifie and tagged? 所有的儀表都有標識和掛牌T嗎？79Is tlere any rjsted ordamaged equipment? 有任何生銹或損壞的設備嗎80Are swinggates iistalel on t cf laidrs or on access plafoms?在梯子頂部或平臺通道上安裝了止回門嗎

21、？81RevieweCgeprdectiol on pafoms and heights.Will it protect prsannd ad eqJipnent?Isaccess adequate? 檢查平臺和高處的邊緣保護它能保護人員和設 備嗎？通道足夠嗎？82Do sfetyshowers pro/ide a hazard topeop e slips) product CcntaminSticn cf sytems) ingresstoelectrc switchgear or eqjipmert?安全噴淋對人滑跤的危險)產品(系統的污染) 或內部的電氣開關柜或設爵生危險了嗎？83Ar

22、e sfetyshowers sippliedfom tempenedwate? 安全淋浴供應熱水嗎？84Is clem cal dosing withina sfeproximitycf popeaid product?化學品操作是在人和產品安b接近范圍內嗎？85Label al ppe lins 標識所有的管線86Label al esctrcswtcles, dscoinects,MCCs,cantiol panels, cales, ec.標記所有的電氣開關、中斷器、電動機控制器、 控制盤和電纜87Label vs(materal, lazard warnings)List:標記容器(

23、材料、儘警告)的清單iemNo.序號Recommendation(Type Action Bdow or nqrtplicable) 建議(請填寫下列行動項或注明“不適用”)Department / Responsible Person部門/責任人CompletedDate完成日期88Seal will pnetatians密封墻壁的滲透89Pour conduit sis灌注導管的密封90Instil 他eXingishers91Evacuation outes posted92Instil apopra：earea signs93Is a ssffdriing andequipment e

24、moved; issgier housekeepingaccetab e?94If there is ptentia fo ertiapment (Deposirei has an EStop been provided?95If fill garcing is iqdace, has alocdble istens(including alamsystems?1.2MACHINERY/EQUIPMENT SAFEY1.21Has tlmachinryfecuipmant been iistalecfeothat it w bestOle and secure dJringcpeaticn?1

25、.2 2Has al acessto dangarolsmcVng pats, odangerzones creted bythe eqji pment, been prrntrC bytle povisi(n of tie corect uards, iltrrlccks both saet y& nosfrty aic/cr baries?1.2 3Have thrccrrct symrasures been taKen toprvrnt any rskfom hct/cCd slrfacrs, ti(n c/materal, faue cf parts aid ther rrctio,

26、cvrhratilg/fr?PSSRTM NO.CATEGORY/ITEM TO ASSESSNctApplicable1.24Hasssfeaccess leen pro/i(tdtotl ecUpmert tht equies qoerstcr and caibatianardmanenaicepersomel access fcncrmS qpeiaticrs, ajustments, service catratici, mOrteiance, eleased fom pessue ielif dsvces?21.9Are there isddion valves that/ficls

27、ed, wll ihibt tie operationof pessue rif devices?If s, (peratioB must esta)lishcontiol plas o insuie that the isdaticni vdves cannot ihibt te 卬誼/ the pessue rif d2vices.21.10Ae al pessue rdie dsvices 血同引 inthe Peventive MainenaicePogiam? Ae the iispectioi and testing of eif d2vices n acccrdance with

28、 loc eguletionB?22MANAGEMENT OF CHANGE -TECHNOLOGY/MANAGEMENT OF SlBTLE CHANGE2 2 1Has amanagement o change -teDhhbbcy/subtlechange document for exmpe Change of Design -COD) been qDproved?2 2 2Has atest aJtheriz=tibnbeen approved?2 2 3Ae al ction itens, aising fom tie COD, that wee deemed necessaiy

29、for stakp, compete?2 2 4Have all chnges made durngcenstucticn been ecoided and ajthoizsd?Have hazards eyuatiors PHAs HAZOP,or CHAZOP)been 也on al tb changes made duiing castJcticr?2 3PROCESS HAZARDS ANALYSIS2 3 1Have project PHAs ben aqpoved anda firal proect sfetyieport been pepared?2 3 2Ae al stion

30、 itens, demed necessaryby the PHA team fo start-ip, compete?2 3 3Has the project ben qDproved as Safetoproceed withbythe PHA team?2 4QUALITY ASSBANCE2 4 1Have checks ad inEpectios been made toensue that citicasqLipment s iistaled poperlyard is cos stent wrthdesign specificfeons and vendor ecbmmercat

31、icrls (foreampe aam and irreleck ssfety&non-sfetyi tests aiipment aignment and savicetoprocess irta-connecticns)?2 4 2Have qualityassiraice 血 lepots covering 彳由憶由回 assembly, aid instajlaion been。5以&曲 inaccadance withthe poject uatfyassuance pan and eports filewiththeaid design basiscacumantion?2 4 3

32、List secifi itens fiteichackaC as part o ths PeStat-ip SfatyReVewtaerBue that:ThecastJcticn meets the design specifictions.ThecastJcticn matches the drawings.PSSRTM NO.CATEGORY/ITEM TO ASSESSNotApplicable244Have thefdlovingdbcumented been povidbd and approved Instument inexes and iistument lop dagra

33、ms?A tOuldJon including settings, O inelocks bothsfety& ronssfety aid tips (hardwireand scftware), pocess alams and pemssivs dbscrptions?Asbilt dawrngs coeringP&ID, dtetrca, (ping ad mechanic? Datasheets fo pressure equipment bUlt tASME oreqiivalert codes? Welder cetificfcn?Non-destuctive test NDT)cetificaons?Eleitrc cetificaon for clajsifiel areas?25MECHANICALINTEGRITY251Have mntenance pocedues been approved?2 5 2Have mantenancepesonnd ben taired?2 5 3Have spare parts fled been dbvelooed andenteed irto the paits orderng scftwae pogam?Ae tleire adecuatein/e