控制計劃ControlPlan,,,,,,,,,,,,,,,

類型Type:,Prototype,Pre-launch,,Production,,,"主要聯系人/電話

KeyContact/Phone",,,聶建欽,"日期（編制）

Date(Orig.)",,"日期（修訂）

Date(Rev.)",

"控制計劃編號

ControlPlanNumber",,HD/JS-COP2-BD012,,,,,核心小組CoreTeam:聶建欽，彭亮，李慶平，劉客，張守東，張棟，苗秀寶、王樹龍,,,,,2015.01.19,,2015.08.19,

"零件號/最新更改水平

PartNumber/LatestChangeLevel",,,E32629-1、E32629-3,,,,,,,,,"用戶工程批準/日期（如需要）

UserEngineeringApproval/Date(IfReq'd)",,,

"零件名稱/描述

PartName/Description",,,"端蓋HPHUBCAP,GREASENON-VENTED",,,,"供方/工廠批準/日期

Supplier/PlantApproval/Date",,,,,"用戶質量批準/日期（如需要）

UserQualityApproval/Date(IfReq'd)",,,

"供方/工廠Supplier/Plant:山東慧達汽車部件有限公司ShandongHuiDaAutomotivePartsCo.,Ltd.",,,,"供方代號

SupplierCode",,,"其它批準/日期（如需要）

OtherApproval/Date(IfReq'd)",,,,,"其它批準/日期（如需要）

OtherApproval/Date(IfReq'd)",,,

,,,,,,,,,,,,,,,,

"零件/過程編號

Part/Process

Number","過程名稱/操作描述

ProcessName/OperationDescription",,"生產設備Machine.Device

Jig.Tools

ForMfg.",,"特性

Characteristics",,,,"特殊特

性分類

Special

Char.

Class","方法

Methods",,,,,"反應計劃

ReactionPlan"

,,,,,"編號

NO.","產品

Product",,"過程

Process",,產品/過程/規范/公差Product/ProcessSpecification/Tolerance,"評價/測量技術

EvaluationMeasurementTechnique","樣本

Sample",,"控制方法

Control

Method",

,,,,,,,,,,,,容量Size,頻率Freq.,,

10,"原材料入廠檢驗

ReceivingRawmaterialandInspection",,,,,,,"入庫

movetostorage",,"材料規格、數量

MaterialSpecificationquantity","送貨單

Billsofdilivery",1,"每批

perlot","到貨計劃

Materialplan","標識、隔離、退貨Identification,Separate,Reject"

,,,,,A-1,"化學成分

chemicalelement",,,

,C≤0.15、Si≤0.05、Mn≤0.60、S≤0.035、P≤0.035,化學成分分析Chemicalelementanalysis,1,"每批

perlot",原材料檢驗報告Rawmaterialsinspectionreport,

,,,,,A-2,力學性能Mechanicalproperties,,,

,抗拉強度Tensilestrength≥305Mpa、屈服強度Yieldstrength≥175Mpa、斷后伸長率Elongation≥29,力學性能分析Mechanicalpropertiesanalysis,1,"每批

perlot",,

,,,,,,原材料厚度尺寸thicknessdimension,,,,2.5±0.2,0-25mm(0.001)外徑千分尺outsidemicrometer,3,"每批

perlot",原材料檢驗記錄Rawmaterialinspectionrecords,

,,,,,,原材料長/寬尺寸Length/widthdimensions,,,,1250(+10，0)2600(+40，0),0-3m(1)卷尺Tapemeasure,3,"每批

perlot",,

,,,,,,,,存放Storage,,"產品標識和防護控制程序HD/PF02-SP09Productidentificationandprotectioncontrolprogram

Materialcertificate",,,,,

20,剪板機下料ShearsCutting,,QC12Y-12*2500/液壓剪板機Hydraulicshears,,,條料寬度尺寸Materialwidthdimension,,,,275±1,0-300mm(0.02)游標卡尺Calipers,"首末檢1件、巡檢3件、自檢3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末檢1次、巡檢每4小時、自檢每1小時firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、調整設備Identification,Separate,Adjustmentdevice"

,,,,,,外觀Appearance,,,,無毛刺NoBurr,目視Visual,,,,

,,,,,,,,設備間隙Shearsgap,,0.2(+0.05，0),目測設備間隙參數設定Visualequipmentgapparametersettings,1,"每班

Everyshift",,"調整設備、上報Adjustmentequipment,reporting"

30,沖壓落料Punch,,JA21-160/160T沖床Presses,,,直徑Diameter,,,,φ265±0.5,0-300mm(0.02)游標卡尺Calipers,"首末檢1件、巡檢3件、自檢3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末檢1次、巡檢每4小時、自檢每1小時firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、檢查模具Identification,Separate,Checkthedie"

,,,HD110-H009/落料模Blankingdie,,,外觀Appearance,,,,無毛刺NoBurr,目視Visual,,,,

40,沖壓拉深成形Punch,,JY32-315/315T油壓機HydraulicPress,,,直徑Diameter,,,,"φ141.5(+1.0,0)",0-150mm(0.02)游標卡尺Calipers,"首末檢1件、巡檢3件、自檢3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末檢1次、巡檢每4小時、自檢每1小時firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、檢查模具Identification,Separate,Checkthedie"

,,,HD130-H002/拉深模DrawingDie,,,高度Height,,,,50.5(+1.5，-1.0),0-300mm(0.02)高度尺HeightGages,,,,

40,沖壓拉深成形Punch,,,,,深度Depth,,,,47±1,0-300mm(0.02)深度尺DepthGages,"首末檢1件、巡檢5件、自檢5件firstandendinspection1pcs,inspection5pcs,self-inspection5pcs","首末檢1次、巡檢每2小時、自檢每1小時firstandendinspection1,inspectionevery2hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、檢查模具Identification,Separate,Checkthedie"

,,,,,B-1,,,壓力Pressure,

,"上缸Cylinder15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa",目視Visual,1,"每班

Everyshift",,"調整設備、上報Adjustmentequipment,reporting"

50,整形Shaping,,JY32-315/315T油壓機HydraulicPress,,,直徑Diameter,,,,"φ142.5(+0.2,-0.3)",0-150mm(0.02)游標卡尺Calipers,"首末檢1件、巡檢3件、自檢3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末檢1次、巡檢每4小時、自檢每1小時firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、檢查模具Identification,Separate,Checkthedie"

,,,HD134-H014/整形模ShapingDie,,,高度Height,,,,50.5(+1.5，-2.0),0-300mm(0.02)高度尺HeightGages,,,,

,,,,,A-3,深度Depth,,,

,47±1,0-300mm(0.02)深度尺DepthGages,"首末檢1件、巡檢5件、自檢5件firstandendinspection1pcs,inspection5pcs,self-inspection5pcs","首末檢1次、巡檢每2小時、自檢每1小時firstandendinspection1,inspectionevery2hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、檢查模具Identification,Separate,Checkthedie"

,,,,,B-1,,,壓力Pressure,

,"上缸Cylinder15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa",目視Visual,1,"每班

Everyshift",,"調整設備、上報Adjustmentequipment,reporting"

60,沖壓切邊沖孔TrimmingandPunching,,JA21-160/160T沖床Presses,,,直徑Diameter,,,,φ214±0.5,0-300mm(0.02)游標卡尺Calipers,"首末檢1件、巡檢3件、自檢3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末檢1次、巡檢每4小時、自檢每1小時firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、檢查模具Identification,Separate,Checkthedie"

,,,,,,孔徑diameterI.D.,,,,6×φ8.7±0.25,0-150mm(0.02)游標卡尺Calipers,,,,

,,,HD146-H011/切邊沖孔模TrimmingandPunchingdie,,A-4,位置度Locationdegree,,,

,,HDJ-H0001檢具Gage,"首末檢1件、巡檢5件、自檢5件firstandendinspection1pcs,inspection5pcs,self-inspection5pcs","末檢1次、巡檢每2小時、自檢每1小時firstandendinspection1,inspectionevery2hrs,self-inspectioneveryhrs",,

70,沖壓翻邊成形Flanging,,JB21-160B-SM/160T沖床Presses,,,直徑Diameter,,,,φ205±0.75,0-300mm(0.02)游標卡尺Calipers,"首末檢1件、巡檢3件、自檢3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末檢1次、巡檢每4小時、自檢每1小時firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、檢查模具Identification,Separate,Checkthedie"

,,,,,,高度Height,,,,10(+2，0),0-300mm(0.02)高度尺HeightGages,,,,

,,,,,,角度Angle,,,,85°±0.5°,0-360°(2′)萬能角度尺Universalangleruler,,,,

,,,HD124-H008/翻邊模Flangingdie,,A-5,平面度Flatness,,,

,,首末檢、巡檢0-10mm(0.01)百分表/自檢0-1mm塞尺Firstandendinspection0-10mm(0.01)Dialindicator/Self-inspection0-1mmFeeler,"首末檢1件、巡檢5件(X-R圖)、自檢5件firstandendinspection1pcs,inspection5pcs(X-Rchart),self-inspection5pcs","末檢1次、巡檢每2小時、自檢每1小時firstandendinspection1,inspectionevery2hrs,self-inspectioneveryhrs",,

80,沖壓壓字Pressurelogo,,JA21-160/160T沖床Presses,,,孔徑diameterI.D.,,,,φ4(+2，-1),0-150mm(0.02)游標卡尺Calipers,"首末檢1件、巡檢3件、自檢3件firstandendinspection1pcs,inspection3pcs,self-inspection3pcs","首末檢1次、巡檢每4小時、自檢每1小時firstandendinspection1,inspectionevery4hrs,self-inspectioneveryhrs",檢驗記錄Inspectionrecord,"標識、隔離、檢查模具Identification,Separate,Checkthedie"

,,,HD150-H005/壓字模Pressurelogodie(E32629-1),,,高度Height,,,,1±0.25,0-300mm(0.02)高度尺HeightGages,,,,

,,,HD150-H006/壓字模Pressurelogodie(E32629-3),,,,,,,,,,,,

90,外協鍍鋅Outsourcinggalvanized,,,,,外觀Appearance,,,,無油污Nodirt,目測Visual,全檢Fullinspection,"每批

perlot",檢驗記錄Inspectionrecord,"標識、隔離、退貨Identification,Separate,Reject"

100,噴塑Spray,,XNG-36-1B/粉末噴涂生產線Powdercoatingproductionlines,,,,,噴塑氣壓Spraypressure,,0.4-0.5MPa,目測Visual,1,"每班

Everyshift",檢驗記錄Inspectionrecord,"調整設備、上報Adjustmentequipment,reporting"

,,,,,,,,噴塑電壓Sprayvoltage,,50-60KV,,,,,

,,,,,,,,烘烤溫度Bakingtemperature,,180-200℃,,,,,

,,,,,,,,烘烤時間Bakingtime,,30-40min,,,,,

100,噴塑Spray,,XNG-36-1B/粉末噴涂生產線Powdercoatingproductionlines,,,外觀Appearance,,,,無漏噴Noleakagejet,目測Visual,全檢Fullinspection,"每批

perlot",檢驗記錄Inspectionrecord,"標識、隔離、返工Identification,Separate,Rework"

,,,,,A-5,平面度Flatness,,,

,,"0.15mm塞尺(端蓋平放在大理石臺面，上面壓5kg物體)/0.15mmfeeler(coverflatonthemarblecountertops,pressure5kgobjectsabove)",,,,

,,,,,,防腐蝕性能Corrosion,,,,鹽霧試驗≥1000小時/Saltspraytest≥1000hrs,鹽霧腐蝕試驗機/Saltspraycorrosiontestmachine,3,每季度Eachquarter,鹽霧試驗報告Saltspraytestreport,

110,外協絲印OutsourcingScreen,,,,,外觀Appearance,,,,絲印完整Fullscreen,目測Visual,全檢Fullinspection,"每批

perlot",檢驗記錄Inspectionrecord,"標識、隔離、退貨Identification,Separate,Reject"

120,抽檢并包裝Samplinginspectionandpackaging,,,,A-3,深度Depth,,,

,47±1,0-3